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Pergola kits USA NEWPORT PERGOLA KIT Assembly Manual

4 post structure

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NEWPORT PERGOLA KIT ASSEMBLY GUIDE
Thank you for choosing Pergola Kits USA Inc.
Easy step-by-step instructions
Helpful Hints
Tools and hardware list
Easy to follow drawings
Warranty information
Ready-to-assemble pergola and pavilion kits shipped nationwide
The Newport PVC Pergola Kit is one of our many vinyl shade structures
Hardware List / Tools Required
Pergola Parts
Post Styles
Post Placement / Bracket Pre-assembly
Concrete / Deck / Patio Paver Application
Beam / Post Cap / End Caps Installation
Purlin / End Caps Installation
Shade Slat - Brace Installation
Warranty Information
Pergola Kits USA Inc.
4 Post Structure
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Summary of Contents for Pergola kits USA NEWPORT PERGOLA KIT

  • Page 1 4 Post Structure NEWPORT PERGOLA KIT ASSEMBLY GUIDE Thank you for choosing Pergola Kits USA Inc. • • Easy step-by-step instructions Hardware List / Tools Required Pg. 1 • Pergola Parts Pg. 2 • Helpful Hints • Post Styles Pg. 3 •...
  • Page 2 Hardware BERLIN GARDENS take life outdoors Concrete Lag For Anchor Bracket Wood Screw For Post Caps 3/8" X 3" Concrete Lag 3/16" X 2 1/2" Wood Screw ( For Concrete Applications Only ) Wood Screw For Purlins 3/16" X 5" Wood Screw Self drilling screw for shade slats Wood Lag For Anchor Bracket 5/16"...
  • Page 3 Pergola Parts Pergola Parts Quantity Vinyl Pergola Vinyl Deluxe Post Caps 2x8 End 2x6 End Beams Purlins Regular Post Caps 5/8" Plugs 3/8" Plugs Size Shade Slats Caps Caps (Bottom) Shade Slats 10 x 10 10 x 12 10 x 14 10 x 16 12 x 12 12 x 14...
  • Page 4 Post Styles Pergola Post Quantity Your pergola kit will include a set of 4 posts and trim rings. ( Of The Style You Have Chosen ) Vinyl Square Post Vinyl Round Post Vinyl Square Post 6"x 6" 10" Tapered 8"x 8" Post Insert Post Insert Post Insert...
  • Page 5 Post Placement Layout Ste p 1 Post Layout Measurments Pergola Size Center to Center Diagonal 10 x 10 82 3/4" X 82 3/4" 117" 10 x 12 82 3/4" X 106 3/4" 135 1/16" 10 x 14 82 3/4" X 130 3/4" 154 3/4"...
  • Page 6 Fastening Posts To Concrete Ste p 4 Using a hammer drill with a 3/8" concrete bit, drill holes 1/2"deeper Fasten Posts to concrete slab useing type than the length of the type (J) lag. (J) concrete lags. Note: Be Sure to plum all of the posts.
  • Page 7: Beam Installation

    Beam Installation Ste p 5 Keep Beams Flush Fasten Beams With Type ( V ) 4" Wood Lags With Top Of Posts. Apply 5/8" Vinyl Plugs After Beams Are Installed. BE SURE TO SLIDE POST TRIM RINGS ONTO POSTS BEFORE INSTALLING BEAMS! 2"...
  • Page 8 Purlin Installation Step 7 Set the two Outside Purlins against the outside edges of the posts and fasten them to the beams using four type (W) 5" Wood Screws per purlin. Note: The screw goes down through the vinyl and into the wood insert that is inside the purlin.
  • Page 9 Shade Slat Installation Ste p 9 Deluxe Shade Slide shade slats in from end, fasten with ( TYPE X ) self tapping screws. One Purlin has holes along the top of the purlin to fasten the shade slats The center shade slat will need to be fastened on every purlin, this will keep the purlins straight and in line with each other.
  • Page 10 Congratulations! Enjoy your Newport Pergola with friends and family. pergolakitsusa.com...