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Summary of Contents for XpressFill XF4500
- Page 1 XpressFill XF4500...
- Page 3 Do not use the bottle filler covered in this manual unless you are certain the electrical supply has been correctly installed and the bottle filler has been properly grounded. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 4 Safety Warnings...
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Page 5: Table Of Contents
The guarantee may be rendered invalid if the customer has made repairs or alteration to the machine without first consulting XpressFill Systems LLC. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com... -
Page 6: Know Your Filler
7. Lower spout / pressurizing, venting & release ∙ Stop fill 8. Bottle neck filling stopper ∙ Bottle release 9. Pneumatic ram Detail Highlight 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com... - Page 7 It will be used at the end sequence begins. of each fill sequence or in an emergency. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 8 Note: Some air/CO2 and liquid will come out of the vent in operation. The output labeled “Vent” should be connected to a container to collect any liquid. Figure 1 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 9 Warning: Follow the recommended settings of the equipment you are using. Exceeding manufacture recommended settings may result in injury to self and others, as well as damage and/or failure of the machine. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
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Page 10: Operating Procedures
Power Switch on the right side to turn on the filler. Confirm the cleaning switches on the left side are in the down position (Fill Mode). 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com... - Page 11 Congratulations, you have now filled your first bottle using the XF4500 Counter-Pressure Filling System! 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 12 Pressure Knob can be adjusted to achieve an acceptable rate of fill as evidenced by the visual presence of limited foaming. 5. The inlet pressures can also be adjusted in conjunction with bottle pressures to change the filling rate and foaming characteristics. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
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Page 13: Troubleshooting
Troubleshooting If at any time you have issues with the setup or adjustment of your XF4500 bottle filling machine, or any other questions about filling your product, please contact us at the number listed at the front of this manual. We are always happy to assist you. -
Page 14: Cleaning And Sanitizing
Use the sanitizer with about 3 gallons of water, and follow the steps according to the manufacturer’s instructions. After sanitizing, flush your filler with 2 gallons of warm water. Before storing your XpressFill filler, make sure you get all water out of the flow path. Allow to run until pressurized keg with cleaning solution is empty and runs dry, blowing the remaining water out of the filler vent. - Page 15 10. This is the end of part one of the two part process for cleaning your machine. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 16 8. Turn off the air/gas supply and remove all the hoses. 9. Turn off the machine. Note: Instead of using CO2, you can use an oil-free air compressor as well. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
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Page 17: Additional Information
A tool is included with the filler and can be found inside the filler. Collet Push collet in with tool to remove hosing 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com... - Page 18 Note: The top timer should always be set for a bit longer than the lower timer, allowing the bottle to pressurize. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 19 Reassemble and replace in the filler. The white plastic body is marked #1 for output and #2 for input. The valve may leak if installed back- wards. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 20 Reassemble and replace in the filler. Stainless steel valve body is marked #1 for input, #2 for output. Note: Valve may leak if installed backwards. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 21 Reassemble and replace in the filler. The Brass body is marked “IN” on one side. This is the input side. 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
- Page 22 300083 – 3/8”x3/8”x1/4” Reducing tee 300084 – 3/8”x1/4” Reducing elbow 300090 – 3/16” ID Surgical tubing 300091 – 3/8” Union connector 900003 – 1/4” Hose barb connector 265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100 | xpressfill.com | sales@xpressfill.com...
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