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Knauf PFT SILOJET III XXL T 120 Operating Manual

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2014-08-0510
Operating Manual
PFT CONVEYING SYSTEM
PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz
Part 2 Overview – Operation - Spare parts lists
Article number of the operating manual: 00 46 29 49
Article number of the parts list-machine: 00 44 96 30 RAL2004
Read the operating manual prior to starting any work!

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  • Page 1 2014-08-0510 Operating Manual PFT CONVEYING SYSTEM PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Article number of the operating manual: 00 46 29 49 Article number of the parts list-machine: 00 44 96 30 RAL2004...
  • Page 2 © Knauf PFT GmbH & Co.KG Einersheimer Straße 53 97346 Iphofen Germany P.O. Box no. 60 D-97343 Iphofen Germany Tel.: +49 9323 31-760 Fax: +49 9323 31-770 Tel.: +49 9323 31-1818 Technical hotline Email: info@pft-iphofen.de Internet: www.pft.de Page 2 11.11.2016Page 2 of 80...

  • Page 3: Table Of Contents

    10.1 Connecting the power supply ....21 1 EC Declaration of Conformity .... 5 10.2 Connect the carrier to the silo ....21 10.3 Connect conveying hoses ....21 2 Examination ........6 11 Laying conveyor lines ....22 2.1 Examination by machine operator ... 6 2.2 Periodic inspection ........
  • Page 4 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists EC Declaration of Conformity 29.2 SILOJET III T carrier ......46 26 Maintenance ........37 29.3 SILOJET III XXL frame ......48 26.1 Maintenance plan .........

  • Page 5: Ec Declaration Of Conformity

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists EC Declaration of Conformity 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen...

  • Page 6: Examination

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Examination 2 Examination 2.1 Examination by machine operator Prior to each shift, the machine operator has to examine the effectiveness of the control and safety devices as well as the proper fitting of the protection devices.

  • Page 7: General Information

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists General information 3 General information 3.1 Information regarding the operating manual This operating manual gives important information on handling the device. A prerequisite for safe working is the observance of all stated safety guidelines and instructions.

  • Page 8: Technical Data

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Technical data 5 Technical data 5.1 General information SILOJET XXL III T RAL2004 00 44 96 30 Particular Value Unit Weight...

  • Page 9: Operating Conditions

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Technical data 5.3 Operating conditions Environment Particular Value Unit Temperature range 2-45 °C Relative humidity, max. 80 % Duration Particular Value Unit Max.

  • Page 10: Indicator Light, Time And Setting Data10

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Indicator light, time and setting data 6 Indicator light, time and setting data Red indicator light Motor failure, smaller or bigger compressor...

  • Page 11: Assembly Silojet Iii Xxl

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Assembly SILOJET III XXL 7 Assembly SILOJET III XXL 7.1 Overview of the assembly units Fig. 2: Table of the assembly groups 1.

  • Page 12: Frame With Built-In Parts

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Assembly SILOJET III XXL 7.2 Frame with built-in parts Fig. 3: Overview of the rotary compressor 1. SILOJET III XXL control cabinet 6.

  • Page 13: Silojet Iii Xxl Pressure Control

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Assembly SILOJET III XXL 7.3 SILOJET III XXL pressure control Fig. 4: Overview of the pressure control 1. Pressure switch for follow-up time / conveying hose 8.

  • Page 14: Control Cabinet And Connections

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Assembly SILOJET III XXL 7.4 Control cabinet and connections *** For functions of the pilot lamp, see below Fig. 5: Overview of the control cabinet and connections 1.

  • Page 15: Silojet Iii Xxl Carrier

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Brief description 7.5 SILOJET III XXL carrier Fig. 6: Overview of the SILOJET III XXL carrier 1. Actuator type 6 7. Ball valve for manual bypass system 2.

  • Page 16: Conveying Programme / Work Flow After Restart

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Brief description 8.1 Conveying programme / work flow after restart Step 1: connect the electric current, conveying hoses and level control. Open silo discharge flap valve on the silo / container.

  • Page 17: Intended Purpose

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Transport, packing and storage 8.3 Intended purpose The rotary compressor can be used for generating overpressure. The operation is intended only for normal atmospheric air. Not for conveying toxic or combustible mediums.

  • Page 18: Transport

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Transport, packing and storage Suspended loads WARNING! Danger to life from suspended loads! When lifting heavy loads there is danger to life from falling parts or uncontrolled swinging parts.

  • Page 19: Packaging

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Transport, packing and storage 9.4 Packaging For packaging The individual packages have to be packed in accordance with the transport conditions to be expected. Only environmentally-friendly materials were used for the packaging.

  • Page 20: Silojet Preparations

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists SILOJET preparations Basic information WARNING! Danger of injury due to incorrect operation! Improper operation may lead to serious damage to persons or property.

  • Page 21: Connecting The Power Supply

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists SILOJET preparations 10.1 Connecting the power supply 1. SILOJET - connect the system only to a three-phase 400 V network. DANGER!

  • Page 22: Laying Conveyor Lines

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Laying conveyor lines 1. Connect the conveying hose of the injection hood (1) to the carrier (2). 2. Connect the air hose (3) to the bypass air (7).

  • Page 23: Connections

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Connections 12 Connections 1. Connect the control cable for the rotary paddle switch to the CEE - socket outlet 3 x 16 A white (1).

  • Page 24: Hazardous Dusts

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Hazardous dusts 14 Hazardous dusts Warning! In the long term, inhaled dust can lead to lung damage or have other adverse health effects.

  • Page 25: Switching Off

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Switching off NOTE! A level sensor, which signals the material requirement to the SILOJET system via the control line, is located in the injection hood of the cleaning machine.

  • Page 26: Stopping In Case Of Emergency

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Stopping in case of emergency 17 Stopping in case of emergency In dangerous situation machine movements have to be stopped as quickly as possible, and the power supply has to be disconnected.

  • Page 27: Safety

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Faults 18.1 Safety The work for rectification of faults described here can be carried out by the operator, unless marked otherwise.
  • Page 28 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Faults Secure against restarting DANGER! Danger to life from unauthorised restarting! When working with the tool, there is the risk that the energy supply is switched on without authorisation.

  • Page 29: Fault Display

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Fault display 19 Fault display 19.1 The following installation indicates faults: Pilot lamp: ORANGE - change direction of rotation RED - motor protection switch fault.
  • Page 30 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Fault display Programme Micro fuse on the transformer Replace micro fuse Service engineer does not start faulty Control cable, level sensor,...

  • Page 31: Work On Troubleshooting

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Work on troubleshooting 20 Work on troubleshooting 20.1 Removal of clogging in hoses Implementation by operator. Additionally required personal protective equipment:...

  • Page 32: Relieving The Pressure

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Action in case of power cut 20.3 Relieving the pressure 1. Check the depressurised state on the pressure gauge. WARNING! When carrying out any work on the PFT...

  • Page 33: Establishing A De-Energised State

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists End of work 21.1 Establishing a de-energised state NOTE! The de-energised state is established by turning the main switch to position “0”.

  • Page 34: Remove The Carrier

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Remove the carrier 23 Remove the carrier 23.1 Empty the carrier NOTE! In order to ensure that the carrier is not filled with material while it is being removed, it should be emptied during the last conveying cycle.

  • Page 35: Maintenance

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Maintenance 25 Maintenance 25.1 Safety Personnel The maintenance works described here can be carried out by the operator, unless marked otherwise.
  • Page 36 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Maintenance WARNING! Risk of injury due to high temperatures! High temperatures generated compressor due to air compression. Caution: Risk of burning Allow the compressor parts to cool down before Fig.

  • Page 37: Maintenance

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Maintenance 26 Maintenance 26.1 Maintenance plan The following paragraphs describe the maintenance works that are require for an ideal and trouble-free operation.

  • Page 38: Clean The Filter

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Clean the filter 27 Clean the filter 27.1 Remove the filter cover 1. Loosen the knurled screws on the filter cover and remove the filter cover (1).

  • Page 39: Check The Slider Width

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Clean the filter 27.2 Check the slider width Execution by a service technician. 26 mm Check the slider width annually: 1. The minimum width of 26 mm of the slider (1) may not be undershot.
  • Page 40 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Clean the filter 27.2.3 Air filter compressor K1 Execution by the service technician. Clean the air filter on time or replace it if it is highly contaminated in order to avoid damages or jamming of the valves due to dirt.

  • Page 41: Actions After Completed Maintenance

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Disassembly 27.3 Actions after completed maintenance After finishing the maintenance works and prior to switching on the machine, the following steps have to be carried out: 1.

  • Page 42: Disassembly

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Disassembly Basic information WARNING! Risk of injury in case of improper disassembly! Stored residual energies, sharp components, points or edges at and inside the device or at the required tools might cause injuries.
  • Page 43 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Disassembly ATTENTION! Environmental damage in case of incorrect disposal! Waste from electronic and electrical equipment, electronic components, lubricants and other auxiliary materials are subject to hazardous waste...

  • Page 44: Spare Parts Drawing, Spare Parts List

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29 Spare parts drawing, spare parts list 29.1 SILOJET III T carrier 23 22 21 13 20 19 18 17...
  • Page 45 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 46 22 82 SILOJET III carrier, RAL2004 squeeze valve, complete...

  • Page 46: Silojet Iii T Carrier

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.2 SILOJET III T carrier Page 46 11.11.2016Page 46 of 80...
  • Page 47 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 20 20 86 04 Quick fastener with cap 16 s x N 2 7...

  • Page 48: Silojet Iii Xxl Frame

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.3 SILOJET III XXL frame Page 48 11.11.2016Page 48 of 80...
  • Page 49 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 46 25 73 SILOJET III T 120 60 Hz frame, complete...

  • Page 50: Rotary Compressor Kdt 3.120 T 7.8 Kw Article Number 00 21 20 08

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.4 Rotary compressor KDT 3.120 T 7.8 KW article number 00 21 20 08 Page 50...
  • Page 51 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name On request Motor 7.8 kW 17.5 A 00 10 47 87 Silencer 00 02 35 77 Angle 1 1/2"...
  • Page 52 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Page 52 11.11.2016Page 52 of 80...
  • Page 53 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Art. no. Name 00212709 Gasket set for dry running water meter 00129795 Filter cover gasket...

  • Page 54: Pressure Control Silojet T120 60 Hz Dfq Complete

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.5 Pressure control SILOJET T120 60 Hz DFQ complete 13 12 18 17 Page 54...
  • Page 55 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 46 25 01 Pressure control SILOJET T120 60 Hz DFQ complete 20 20 30 04 Bushing 1"...

  • Page 56: Compressed Air Reservoir Silojet T120 60 Hz

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.6 Compressed air reservoir SILOJET T120 60 Hz Page 56 11.11.2016Page 56 of 80...
  • Page 57 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 06 59 00 T connection QSTF - G 1/2-12...

  • Page 58: Air Compressor K 1

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.7 Air compressor K 1 If the air compressor with article number 00 01 09 72 is ordered, the motor protection switch must be removed and the carrying handle must be dismantled.
  • Page 59 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 01 09 72 Air compressor K1 with cable 00 05 06 48...

  • Page 60: Pressure Switch-Off For Compressor K

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.8 Pressure switch-off for compressor K 1 Page 60 11.11.2016Page 60 of 80...
  • Page 61 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 20 84 97 Pressure switch type MDR 4S 1.5-6 bar 1/4"...

  • Page 62: Silojet Iii Xxl 60 Hz Control Cabinet

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 29.9 SILOJET III XXL 60 Hz control cabinet Page 62 11.11.2016Page 62 of 80...
  • Page 63 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 46 26 89 Silojet XXL 400V 60 Hz control cabinet...
  • Page 64 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list 15 14 13 12 11 10 Page 64 11.11.2016Page 64 of 80...
  • Page 65 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Spare parts drawing, spare parts list Pos. Quantity Art. no. Name 00 05 37 67 Hinge 180° complete 00 46 23 55...

  • Page 66: Annexe

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Annexe 30 Annexe 30.1 Checklist for expert assessment (Master) In accordance with BGR 183 (rules and regulations of the employers' liability insurance association) has to be carried out once a year.

  • Page 67: Circuit Diagrams

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams 31 Circuit diagrams Page 67 11.11.2016 11.11.2016...
  • Page 68 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 68 11.11.2016Page 68 of 80...
  • Page 69 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 69 11.11.2016 11.11.2016...
  • Page 70 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 70 11.11.2016Page 70 of 80...
  • Page 71 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 71 11.11.2016 11.11.2016...
  • Page 72 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 72 11.11.2016Page 72 of 80...
  • Page 73 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 73 11.11.2016 11.11.2016...
  • Page 74 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 74 11.11.2016Page 74 of 80...
  • Page 75 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Circuit diagrams Page 75 11.11.2016 11.11.2016...

  • Page 76: Index

    PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Index 32 Index End of work ............33 Accessories ............7 End of work or interruption of work ....33 Action in case of power cut ........ 32 Establishing a de-energised state ......
  • Page 77 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Index Personal protective equipment SILOJET III T carrier ........44, 46 operation ............19 SILOJET III XXL 60 Hz control cabinet ....62 Personal protective equipment ......
  • Page 78 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Page 78 11.11.2016Page 78 of 80...
  • Page 79 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists Page 79 11.11.2016 11.11.2016...
  • Page 80 PFT SILOJET III XXL T 120, 7.8 kW, 60 Hz Part 2 Overview – Operation - Spare parts lists PFT – THE FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Strasse 53 97346 Iphofen...

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