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Table of Contents
Related Manuals for Matthews VIAcode T50
Summary of Contents for Matthews VIAcode T50
- Page 1 Thank you for choosing a Matthews Product We sincerely hope you find this document to be informative and useful. Comments regarding our documentation are always welcome and appreciated. matthewsmarking.com techdoc@matthews.se T50/T100 PTM User Guide Version 2 Issue 1 Order number: 795 208.01...
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Page 3: Table Of Contents
Table of Contents Introduction ....1 Appendix ..... . 35 Conditions . - Page 4 Table of Contents T50/T100 PTM – User Guide – Version 1 Issue 1...
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Page 5: Introduction
Fax: +86 10 88796526 Conditions Matthews Marking Products reserves the right to change specifications in both the text and illustrations without prior notice. The contents of this publication may not be copied, either wholly or in part, without permission. Matthews Marking Products can not be held responsible for any direct, indirect, specific, accidental or resultant injuries caused by a fault with the machine system or software, or by an error in the accompanying documentation. -
Page 6: Certification
Operation of the equipment in a residential area may cause unacceptable interference to radio and TV reception. Matthews Marking Products disclaims all responsibility regarding the CE directive if a print head is used, altered, or installed in any way other than described in this manual. -
Page 7: Safety Requirements
• Do not expose a print head to smoke or naked flames. Ink and cleaner are flammable substances. • If equipment is used in a manner not specified by Matthews Marking, the protection provided by the equipment may be impaired. - Page 8 Safety Requirements – General Considerations • In the event of either a spillage or leak, print heads must be shutdown immediately and isolated from any sources of heat, spark, or flames. Refer to ink MSDS for cautions, warnings, and appropriate clean up procedures. •...
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Page 9: Overview
Carefully remove the T50/T100 print head from its packaging and inspect it to make sure that no damage has occurred as a result of shipping. If there are any discrepancies, please contact you local Matthews dealer for further advice. Ink and additional equipment, as shown below, are ordered separately to the print head. -
Page 10: External Components
Overview – Print Head Description External Components Provided below is an overview of the T50/T100 and its main components. A description of the connections on the back of the head are also provided below. Ink-Vent-Screw Print head nozzles Ink-Bottle Ink-Reservoir Cable-Bar 1 ENCODER DSUB 5 ETHERNET connection... -
Page 11: Labelling
Operating Temperature: 50°F – 104°F (10°C – 40°C) Humidity Range: 10% – 90% RH (non-condensing) Matthews power supply pack used: Single phase 110 – 240 VAC, 50 – 60 Hz, 0.8 A Main power supply Direct connection: 24 VDC ± 0,5 V, 90 W, filtered DC... - Page 12 Overview – Print Head Description Table 2 - Operating requirements (Sheet 2 of 2) Feature Specification Enclosure Classification: IP 40 rating The print head must be free from vibration or the possibility of being hit. It must be Operating Environment: correctly mounted as described in this manual.
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Page 13: Dimensions
Overview – Print Head Description Dimensions Provided below are the external dimensions of the T50/T100. All dimensions are provided in inches (rounded to two d.p.) and mm. • Net weight ≈ 10 lb. (4,9 kg) 17.99″ (456,83 mm) 8.02″ (203,80 mm) 4.09″... -
Page 14: System Overview
A typical print system for a production line would consist of one or more print heads, an encoder, and a photocell, as shown above. The photocell and the encoder are sold separately and can be purchased from Matthews. The photocell is used to detect an approaching print target and signal that a printout should be made. - Page 15 Overview – System Overview A Print-Head-Mounting-Plate can be purchased from mathhews which is used to mount two stacked print heads when printing a single mark. The plate ensures correct vertical alignment of the heads. Refer to “Stacked Head Installations” on page 18 for further information. T50/T100 PTM –...
- Page 16 Overview – System Overview T50/T100 PTM – User Guide – Version 2 Issue 1...
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Page 17: Installation
Procedure – Repositioning the Print Head Caution The following procedure must be carried out by a Matthews certified technician only. Damage to the print head can occur if the procedure is not done correctly. T50/T100 PTM – User Guide – Version 2 Issue 1... - Page 18 Installation – Print Head Set-up 1. Make sure that the Ink-Vent-Screw is closed and that the Nozzle-Protector-Plate is correctly attached to the print head. Caution: Failure to close the Ink-Vent-Screw and attach the Nozzle-Protector-Plate will result in ink spillage or air becoming trapped in the system Ink-Vent-Screw Nozzle-Protector-Plate Figure 8 - Changing the head set-up.
- Page 19 Installation – Print Head Set-up 7. Unscrew and remove the Blanking-Plate from the desired head-mounting-position. Head-Retaining-Clamp Blanking-Plate and screws Cable-Bar Figure 10 - Re-positioning the print head 8. Unscrew the Head-Retaining-Clamp’s two screws from underneath the Ink-Reservoir. Make sure that the print head is held securely, it is heavy. 9.
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Page 20: Mounting The Print Head
A specially designed mounting assembly and stand kit can be purchased from Matthews for easy mounting of the PTMs. For further information regarding this equipment contact your local dealer. -
Page 21: Tilting A Print Head
Installation – Mounting the Print Head • The Ink-Resivoir’s bottom plate, as shown below, is horizontal to the ground and at zero degrees to the x axis of the substrate’s face. Y = 0° Ink-Reservoir’s bottom plate X = 0° Z = 0°... -
Page 22: Stacked Head Installations
Figure 14 - Tilting a print head Caution If a print head needs to be tilted more than 30°, it must be done by a matthews technician, as the ink pressure must also be adjusted. To tilt the print head, remove the Reservoir-Cover and loosen the Head-Retaining-Clamp’s, two bolts, as shown in Figure 10 on page 15. -
Page 23: Installing A Photocell
A photocell detects an approaching print target and signals that a printout should be made. A photocell can be ordered from Matthews if required and is easily attached to the side of the print head, as shown in Figure 6 on page 10. -
Page 24: Installing An Encoder
Interface (UI) is used to manage print heads as well as create the messages they will print. Connection to a PCM is done using Matthews Ethernet cable. A single print head can be connected either directly or via a Matthews Ethernet switch. -
Page 25: Commissioning A T50/T100 Ptm
Installation – Commissioning a T50/T100 PTM If more than one print head is used they must first be connected to a Matthews Ethernet switch and then to a PCM, as shown below. • Two or more T50/T100s "Ethernet" Ethernet switch "Printer Network"... - Page 26 Installation – Commissioning a T50/T100 PTM Caution: Failure to open the Ink-Vent-Screw will lead to print failure or damage to the print head. Make sure it is open! Ink-Vent-Screw Ink-Reservoir-Cap Detail A Nozzle- Ink-Inlet-Seal Protector-Plate Figure 20 - Nozzle-Protector-Plate 3. Unscrew and remove the Nozzle-Protector-Plate from the front of the print head, as shown above.
- Page 27 Installation – Commissioning a T50/T100 PTM 11. Press and hold the Prime button on the back of the print head for five seconds and then release it. A distinct sound can be heard when the Prime sequence starts, allow the sequence to complete.
- Page 28 Installation – Commissioning a T50/T100 PTM T50/T100 PTM – User Guide – Version 2 Issue 1...
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Page 29: Maintenance
Maintenance Make sure that the following warnings and cautions are read and adhered to before carrying out any maintenance work on a PTM. Warning Safety glasses and solvent resistant gloves must be used when contact with ink or solvent liquids is possible. If cleaning solution comes in contact with skin, wash immediately. -
Page 30: Prime Modulation Setting
Maintenance – Cleaning/Priming the Nozzles where it is sucked back in to the system. The orifice is located at the bottom of the print head, as shown below. Nozzles Ink-Return-Orrifice (Gutter) Figure 21 - Ink-return-orifice All ink that is expelled from the nozzles is recycled through the ink system. There should not be any ink spillage from the nozzles. -
Page 31: Print Pause - Upto Two Weeks
Maintenance – Print Pause – Upto Two Weeks To change the modulation setting, first select the desired T50/T100 and then tap the Configure button, as highlighted. Then tap the Configure Cleaning button from the Configure PTM window, which will display the Clean PWM (Prime Width Modulation) window, as shown. -
Page 32: Ink-Bottle Replacement
Ink-Bottle Replacement Caution Use only Matthews approved inks. If any other ink type is used it may cause damage to the PTM and void the warranty. The Ink-Bottle should be replaced whenever the INK LED is lit Orange, indicating that the ink level is low. -
Page 33: Purging Trapped Air
Maintenance – Purging Trapped Air The push valve prevents ink from spilling when the bottle is turned upside down. Push valve Figure 24 - Ink-Bottle Before starting the following procedure make sure that all warnings and cautions, as listed under “Maintenance” on page 25 are read and adhered to. Procedure –... - Page 34 Step 3 to Step 4 and circulate the ink for a minimum period of 24 hrs. 13. If the above procedure does not solve the problem, the PTM will require service by a qualified Matthews Technician T50/T100 PTM – User Guide – Version 2 Issue 1...
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Page 35: Ink-Filter Replacement
Maintenance – Ink-Filter Replacement Ink-Filter Replacement The Iink Filter inside the Ink-Reservoir must be replaced every two years or sooner, dependent upon operating environment. If the PTM is operated in dusty environments it will require replacement more frequently. Before starting the following procedure make sure that all warnings and cautions, as listed under “Maintenance”... - Page 36 Maintenance – Ink-Filter Replacement 7. Remove the filter from its retaining bracket, then unscrew the Iink Filter’s two tube retaining nuts. Some ink spillage will occur. Make sure that there are paper towels at hand to absorb any spillage. Filter-Retaining-Bracket Iink Filter Tube-Retaining-Nut Figure 27 - Ink filter...
- Page 37 Maintenance – Ink-Filter Replacement 15. Make sure that the rubber seal inside the Ink-Inlet is clean and correctly seated. Make sure that there is only one seal. 16. Put the Ink-Bottle into the Ink-Inlet and tighten it with forefinger and thumb pressure only. 17.
- Page 38 Maintenance – Ink-Filter Replacement T50/T100 PTM – User Guide – Version 2 Issue 1...
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Page 39: Appendix
Appendix Troubleshooting Provided below is a print troubleshooting guide. If none of the suggested remedies solve the problem, contact your local Matthews dealer for further advice. Table 3 - Troubleshooting guide Fault Possible cause Remedy No message selected for printout. -
Page 40: Examples Of Poor Print Quality
Appendix – Troubleshooting Examples of Poor Print Quality Provided below is a list of poor print quality examples. The possible cause for the poor print is also listed. Table 4 - Examples of poor print Example Possible Cause Missing Droplet: Thin white stripes are produced which are caused by the loss of a jet(s) or air trapped in the ink system. -
Page 41: Technical Specifications
Table 5 - Technical specifications Specification Comment Dimensions Refer to “Dimensions” on page 9 Matthews power supply pack used: Single phase 110 – 240 VAC, 50 – 60 Hz, 0.8 A Electrical Direct connection: 24 VDC ± 0,5 V, 90 W, filtered DC External Interface Ethernet –... -
Page 42: Documentation History
Appendix – Documentation History Documentation History Each Technical Manual has been written for a specific HighRes PTM version or major hardware feature. Table 6 lists which manual should be used with which the print head. Table 6 - Document history Manual version Manual issue date Major updates in... -
Page 43: Notes
Appendix – Notes Notes For the recording of miscellaneous notes .......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... - Page 44 Appendix – Notes ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................T50/T100 PTM – User Guide – Version 2 Issue 1...
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Page 45: Index
Index About this manual ......2 Maximum print speed ..... . . 37 Minimum font height . - Page 46 Index Vertical alignment......18 Warm up ........7 Warnings .
- Page 47 Index T50/T100 PTM - User Guide - Version 2 Issue 1...
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