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Despatch PROTOCOL 3 User Manual

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PROTOCOL 3™ Controller
USER GUIDE
E105
PN: 313327
REVISION: A
01/2021

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Summary of Contents for Despatch PROTOCOL 3

  • Page 1 E105 PROTOCOL 3™ Controller PN: 313327 USER GUIDE REVISION: A 01/2021...

  • Page 2: Revision Record

    DESCRIPTION: Major reformatting and content revision on all sections 2 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 3: Table Of Contents

    5.3.1. Protocol 3™ Ethernet Communication Setup ..................23 5.3.2. Protocol 3™ Ethernet Port MAC Address .................... 29 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 3 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 4 9.4. Electrical Schematics ....................82 4 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 5: List Of Figures

    Figure 32. Newer model serial converter schematic..............80 Figure 33. USB Converter Schematic.................... 81 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 5 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 6: List Of Tables

    Table 22. Error Messages and Next Steps..................77 6 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 7: About This Manual

    ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 7 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 8: Manufacturer & Service

    8 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 9: Conventions

    LOG OUT button on screen to click. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 9 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 10: Specifications

    32 to 3362°F 10 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 11 Linearization: 100% of input ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 11 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 12: Outputs

    Power: 12 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 13: Conformance Norms

    Display Characters: 0 to 9, a to z, A to Z, plus ( ) ‐ and _ ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 13 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 14: Data Recorder

    Real Time Clock error <1 second per day 14 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 15: Safety

    5. When work is complete, remove all tags and restore the machine to its working state. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 15 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 16: Maintenance

    Protocol 3 controller. 3.5. In Case of Fire Keep the Protocol 3 controller clean and free of scrap materials, oil, or solvents to prevent the possibility of fire. In the event of fire, use a fire extinguisher as follows.

  • Page 17: Equipment Lockout Requirements

    To prevent injury or equipment damage during inspection or repair, the Protocol 3 controller must be locked out. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 17 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 18: Theory Of Operation

    18 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 19: System Control-In General

    • The Protocol 3 controller provides outputs for the cooling fan, door lock switch/door release pushbutton, and optional beacon light. • A number of profiles for oven heating cycles are stored in the Protocol 3 controller. Access profiles using the Protocol 3 keypad.

  • Page 20: Remote Communication

    Figure 2. Typical Controller Output Sticker. 20 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 21: Figure 3. Protocol Plus To Protocol 3 Connection Conversions

    Protocol 3 Rear Panel Figure 3. Protocol Plus to Protocol 3 Connection Conversions. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 21 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 22: Assembly & Setup

    22 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 23: Setting Up Remote Communication

    2. Run the file and follow the prompts to install the Ethernet configuration program. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 23 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 24: Figure 4. Protocol 3™ Rear Cover Removed

    Graphical Controller Ethernet Setup. 24 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 25: Figure 6. Protocol 3™ Set Ip Address

    192.168.10.10. This is just an example. Figure 7. Protocol 3™ Assign Ethernet IP address ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 25 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 26: Figure 8. Protocol 3™ Ethernet Search For Control

    Figure 9. Protocol 3™ Ethernet Modbus settings 26 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 27: Figure 10. Protocol 3™ Ethernet Communication Check

    Protocol Manager with Protocol 3 and Protocol Plus, E- 107, for additional detail. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 27 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 28: Figure 11. Protocol 3™ Ethernet - Controller Online

    Figure 11. Protocol 3™ Ethernet – controller online 28 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 29: Protocol 3™ Ethernet Port Mac Address

    6. Type the command “ping 169.254.255.255”. 7. Wait for the response to complete. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 29 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 30 Communication Setup. 30 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 31: Operating Modes

    Figure 12. Select a Mode Display. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 31 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 32: Table 8. Keypad Buttons And Functions

    32 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.
  • Page 33 If editing a parameter, ensure the current (highlighted) parameter value is correct before pressing. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 33 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 34: Table 9. Leds And Functions

    34 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 35: First Screens

    Manual Mode and to stop all outputs. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 35 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 36 36 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 37: Timer Mode

    Press to return to Select A Mode screen. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 37 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 38: Profile Mode

    Disabled, the Select Profile to Start reads “Digital” 38 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 39: Main Menu

    Service Information Display name and address of service department. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 39 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 40: Setting Up A Profile

    Note that other options are not visible until a profile is created. 40 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 41: Table 11. Profile Setup Options

    Delete all Profiles Delete all profiles in the unit ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 41 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 42: Figure 18. Profile Setup Menu

    Figure 18. Profile Setup Menu. 42 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 43: Table 12. Profile Setup Steps, Options And Descriptions

    Profile SP program, up to an infinite number of times. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 43 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 44 44 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 45: Prepare For Profile Setup

    Profile Setup is begun, setup must continue to the end or lose all entered values. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 45 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 46: Sample Profile

    Figure 19. Sample Profile. 46 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 47: Figure 20. Sample Profile Values

    E105, 313327, REV A Figure 20. Sample Profile Values. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 47 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 48: Key In The Sample Profile Setup

    48 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 49 Press to complete the entry. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 49 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 50: Table 13. Profile Parameter Options

    Table 13. Profile Parameter Options. 50 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 51 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 51 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 52: Programing Worksheet

    Type 52 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 53: Recorder Control

    All recordings in the unit can be downloaded to a USB device using the USB port and the USB Menu. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 53 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 54: Usb Menu

    Table 15. USB Menu Options. 54 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 55 USB memory stick. Allow time for initializing to complete before beginning new tasks. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 55 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 56: Working With Usb Memory Stick Folders And Files

    56 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 57: File Naming Conventions

    4. For Write Recorder Log File, press to display Enter a Folder Name. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 57 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 58: Configuration Menu

    6. Navigate to the desired option using 58 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 59: Figure 26. Configuration Menu (See Also Table 16 For More Information)

    E105, 313327, REV A Figure 26. Configuration Menu (see also Table 16 for more information). ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 59 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 60: Table 16. Configuration Menu In Tabular Format

    • Primary Cycle Time: 0.5 sec to 512 sec 60 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 61 • Delete Recording: time ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 61 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 62 All Setting Will be Lost! 62 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 63: Alarm Configuration

    (simultaneously) to return to the Configuration Menu. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 63 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 64: Table 17. Protocol 3 Possible Alarm Settings

    Menu. 64 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.
  • Page 65 15. Press together to return to the Configuration Menu. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 65 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 66: Table 18. Glossary Of Alarm Terms

    66 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 67: Figure 27. How High, Low And Band Process Alarms Are Implemented

    Figure 27. How High, Low and Band process alarms are implemented. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 67 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 68: Working With Calibration Offsets

    68 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...
  • Page 69 • The offset at an oven temperature of 0 °C would be 0 °C, the offset at 150 °C would be 1.5 °C, and the offset at 300 °C would be 3 °C. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 69 of 82 countries.

  • Page 70: Setting-Up Remote Communication

    70 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means without the written permission from ITW EAE, unless for purchaser's personal use.

  • Page 71: Automatic Tuning

    Pre‐tune and Auto Pre‐Tune will not engage if the setpoint is ramping or the Process Variable is < 5% of span from setpoint. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 71 of 82 countries.

  • Page 72: Product Information

    Date of manufacture 72 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 73: Service Information

    See the Protocol Manager Instruction Manual for complete operation instructions. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 73 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 74: Setting Up Digital Inputs

    Table 21 shows the profile selection. 74 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 75: Table 21. Input Settings

    • Switch from ON to OFF will Stop a profile that is running if Input 1-3 are also OFF. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 75 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 76: Maintenance

    76 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 77: Troubleshooting

    Refer to the Protocol 3 Controller Owner’s Manual for instructions on how to enter Product Information. Protocol Manager Software requires Version 2.3 or later firmware for the Protocol 3 controller. If the control is version 2.2 or earlier contact Despatch for a replacement.

  • Page 78: Figure 30. Check Cabling

    Figure 30. Check Cabling. 78 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 79: Figure 31. Older Model Serial Converter Schematic

    E105, 313327, REV A Figure 31. Older model serial converter schematic. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 79 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 80: Figure 32. Newer Model Serial Converter Schematic

    Figure 32. Newer model serial converter schematic. 80 of 82 ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 81: Figure 33. Usb Converter Schematic

    E105, 313327, REV A Figure 33. USB Converter Schematic. ©2021 ITW EAE. All rights reserved. Despatch is a registered trademark in the U.S. and other 81 of 82 countries. No part of the contents of this manual may be reproduced, copied or transmitted in any form...

  • Page 82: Appendices

    9.2. Part Lists Replacement part drawings, latest revision, may be found online at https://www.despatch.com/manuals.html  Find many parts for Despatch ovens online at: http://www.despatch.com/parts.aspx. 9.3. Mechanical Drawings Mechanical outline drawings, latest revision, were shipped with the oven. Please refer to this information. Contact dspsupport@itweae.com...

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