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Table of Contents
Related Manuals for paladin Bradco VRS48
Summary of Contents for paladin Bradco VRS48
- Page 1 OPERATOR’S AND PARTS MANUAL VIBRATORY ROLLER SERIAL NUMBER: ___________________ Manual Number: OM695 Part Number: 75595 MODEL NUMBER: ___________________ Rev. 4 800-456-7100 I www.paladinattachments.com 503 Gay Street, Delhi, IA 52223, United States of America Copyright © 10380 7-22-13-6...
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Page 3: Table Of Contents
TABLE OF CONTENTS PREFACE ................................3 SAFETY PRECAUTIONS SAFETY STATEMENTS ........................... 5 GENERAL SAFETY PRECAUTIONS ....................5-7 EQUIPMENT SAFETY PRECAUTIONS ....................8 DECALS DECAL PLACEMENT ..........................9 DECALS ............................10-11 INSTALLATION GENERAL INFORMATION ........................12 NOMENCLATURE ..........................12 ATTAChING ............................12 DETAChING ............................13 OPERATINg INSTRUCTIONS GENERAL INFORMATION ........................ - Page 4 THIS PAGE IS INTENTIONALLY BLANK 75595...
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Page 5: Preface
Based on the uncertainty of the prime mover, operator, and job site, it is not possible to get precise ma- chine and operator sound pressure levels or vibration levels for this attachment. NOTE: A list of all Paladin Patents can be found at http://www.paladinattachments.com/patents.asp. 10344... - Page 6 THIS PAGE IS INTENTIONALLY BLANK 75595...
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Page 7: Safety Statements
SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MAN- UAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. - Page 8 GENERAL SAFETY PRECAUTIONS WARNING! PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses, goggles, or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous mate- rial. WARNING! LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them.
- Page 9 GENERAL SAFETY PRECAUTIONS WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the func- tion, safety, life, and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality.
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Page 10: Equipment Safety Precautions
EQUIPMENT SAFETY PRECAUTIONS WARNING! KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water, and sewer, as well as any other hazard you may encounter. OPERATING THE VIBRATORY ROLLER •... -
Page 11: Decal Placement
DECALS DECAL PLACEMENT GENERAL INFORMATION The diagram on this page shows the location of the decals used on the BRADCO Vibra- tory Roller. The decals are identified by their part numbers, with reductions of he actual decals located on the following pages. Use this information to order replacements for lost or damaged decals. - Page 12 DECALS MADE IN U.S.A. BRADCO LOGO PART #40113 (SMALL - WHITE) MADE IN U.S.A. PART #40092 (LARGE - WHITE) PART #4338 VRS48 VRP48 MODEL NUMBER MODEL NUMBER PART #40892 PART #40896 VRS66 VRP66 MODEL NUMBER MODEL NUMBER PART #40893 PART #40897 VRS73 VRP73 MODEL NUMBER...
- Page 13 DECALS WARNING! HIGH PRESSURE FLUID PART #40151 DANGER! PINCH POINT PART #40149 WARNING! READ MANUAL WARNING! FOOT CRUSH PART #40150 PART #4468 10401 9-16-05 75595...
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Page 14: General Information
INSTALLATION GENERAL INFORMATION The BRADCO Vibratory Rollers were designed to be easy to use and maintain. They are operated by the loaders auxiliary hydraulics. The Vibratory Rollers mount to the toolbar / quick attach mechanism for easy mounting. NOTICE: DO NOT operate the Vibratory Rollers on a Hi-Flow hydraulic system (25 GPM Maximum). -
Page 15: Detaching
INSTALLATION DETACHING On firm, level ground. Lower the lift arms against the frame and place the roller on the ground. Move the control levers back and forth to relieve pressure in the line. Disconnect cou- plers. NOTE: Connect couplers together or install dust caps and plugs to prevent contami- nants from entering the hydraulic system. Follow your power unit operator’s manual for detaching (removing) an attachment. CAUTION! Block vibratory roller drum to prevent rolling when not attached to loader. -
Page 16: General Information
OPERATION GENERAL INFORMATION The BRADCO Vibratory Roller is a hydraulically powered attachment designed to com- pact soil, stone or fill material. Performance of the roller varies greatly depending on the op- erator and how the attachment is used. WARNING! Read and understand the Safety Precautions section of this manual before beginning operation. -
Page 17: Maintenance And Service
MAINTENANCE AND SERVICE GENERAL INFORMATION Regular maintenance and service is the key to long equipment life and safe operation. Maintenance requirements have been kept to a minimum. However it is important that these maintenance procedures be performed as described in this section. WARNING! Read the Safety Precautions section of this manual before performing any maintenance procedure. -
Page 18: Changing Gear Lube
MAINTENANCE AND SERVICE EVERY 500 HOURS WARNING! Follow all mandatory safety shutdown procedures outlined in the loader operator’s manual before adjusting, cleaning, lubricating or servicing this attachment. The gear oil in the drive circuit must be changed after every 500 hours of operation with an 80-90 weight gear lube. -
Page 19: Drum Installation
MAINTENANCE AND SERVICE FIGURE #1 REMOVE MOTOR FROM DRUM ASSEMBLY .50” UNC X 1.25 CAPSCREWS (ISOLATOR BOLTS) ROLLER FRAME DRUM ASSEMBLY MOTOR GUARD ISOLATOR’S (RUBBER MOUNTS) Remove the twelve (isolator) bolts securing the roller frame to the drum and isolators. Using the loader or hoist, lift the frame assembly off of the drum assembly and set aside. -
Page 20: Replacing Left Bearings And/Or Hubs
MAINTENANCE AND SERVICE Remove the drum by following the procedure listed for DRUM REMOVAL. Remove the .50” UNC deformed lock nuts securing the isolators to the left and right hubs and install new isolators. Torque nuts to 55 ft. lbs. NOTICE: Do NOT remove the hubs from the roller shaft. - Page 21 MAINTENANCE AND SERVICE NOTICE: DO NOT LET THE ROLLER SHAFT DROP AND COME INTO CONTACT WITH THE DRUM OR HUB. SEAL SLEEVE DAMAGE COULD OCCUR. NOTICE: Shaft and bearing hubs are heavy. Be careful not to drop one on the other as denting may occur.
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Page 22: Replacing Right Bearings And/Or Hubs
MAINTENANCE AND SERVICE REPLACING RIGHT BEARINGS AND/OR HUBS WARNING! Follow all mandatory safety shutdown procedures outlined in the loader operator’s manual before adjusting, cleaning, lubricating or servicing this attachment. Remove the drum by following the procedure listed for DRUM REMOVAL. Remove the cover plate with fittings. See Figure #4 Insert a clean .75”... -
Page 23: Hydraulic Motor Replacement
MAINTENANCE AND SERVICE FIGURE #5 Remove the bearing retainer from the outer hub BEARING and using an industrial press, remove and replace RETAINER the outer bearing. See Figure #5 Reinstall the bearing retainer using the existing hardware. See Figure #5 Apply a small amount of oil or grease to the outer bearing hub and using an industrial press as- semble the outer bearing hub to the inner bearing BEARING... -
Page 24: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY Insufficient compaction Loader “down pressure” Increase the “down pressure” insufficient by raising the front wheels off the ground (see Operation) Operating RPM too slow Increase RPM to half throttle Does not vibrate Hydraulic couplers mal- Replace functioning Hydraulic couplers not Check and tighten couplers... -
Page 25: Bolt Torque Specifications
BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. -
Page 26: Vibratory Roller Specifications
SPECIFICATIONS VIBRATORY ROLLER SPECIFICATION AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE AND WITHOUT LIABILITY THEREFORE. SMOOTH VIBRATORY ROLLERS VRS48 VRS66 VRS73 VRS84 A. Overall Width ............61.00” 72.00” 79.00” 90.00” B. Drum Width ............... 48.00” 66.00” 73.00” 84.00” C. Overall Height ............31.00” 31.00”... -
Page 27: Limited Warranty
Period, which is the period that begins on the first to occur of: (i) the date of initial purchase by an end-user, (ii) the date the product is first leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date (the “Commencement Date”) and ends on the date... -
Page 28: Smooth Vibratory Roller Assemblies
SMOOTH VIBRATORY ROLLER ASSEMBLIES 48” ASSEMBLY #105085, 66” ASSEMBLY #105086, 73” ASSEMBLY #105087, 84” ASSEMBLY #105088 10402 2-19-08-3 75595... - Page 29 SMOOTH VIBRATORY ROLLER ASSEMBLIES 48” ASSEMBLY #105085, 66” ASSEMBLY #105086, 73” ASSEMBLY #105087, 84” ASSEMBLY #105088 ITEM REQ’D PART NO. DESCRIPTION 105096 48” Frame Assembly 105097 66” Frame Assembly 105098 73” Frame Assembly 105099 84” Frame Assembly 105100 48” Smooth Drum Assembly 105101 66”...
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Page 30: Padded Vibratory Roller Assemblies
PADDED VIBRATORY ROLLER ASSEMBLIES 48” ASSEMBLY #105089, 66” ASSEMBLY #105090, 73” ASSEMBLY #105091, 84” ASSEMBLY #105092 10404 2-19-08-3 75595... - Page 31 PADDED VIBRATORY ROLLER ASSEMBLIES 48” ASSEMBLY #105089, 66” ASSEMBLY #105090, 73” ASSEMBLY #105091, 84” ASSEMBLY #105092 ITEM REQ’D PART NO. DESCRIPTION 105096 48” Frame Assembly 105097 66” Frame Assembly 105098 73” Frame Assembly 105099 84” Frame Assembly 105104 48” Padded Drum Assembly 105105 66”...
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Page 32: Spring Clamp Assembly
SPRING CLAMP ASSEMBLY ASSEMBLY #103179 MOUNTING HARDWARE DETERMINED BY ATTACHMENT 10414 9-26-05 75595... - Page 33 SPRING CLAMP ASSEMBLY ASSEMBLY #103179 ITEM REQ’D PART NO. DESCRIPTION 1030 .31” UNC X 3.00” Hex Capscrew 103184 Top Plate 103182 Hose Clamp (.88” ID Hose) 105840 Fender Washer 1753 .31” UNC Nylock Nut RHW8618 Mounting Spring 10415 4-9-10-2 75595...
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Page 34: Frame Assemblies
FRAME ASSEMBLIES 48” ASSEMBLY #105096, 66” ASSEMBLY #105097, 73” ASSEMBLY #105098, 84” ASSEMBLY #105099 10406 9-19-05 75595... - Page 35 FRAME ASSEMBLIES 48” ASSEMBLY #105096, 66” ASSEMBLY #105097, 73” ASSEMBLY #105098, 84” ASSEMBLY #105099 ITEM REQ’D PART NO. DESCRIPTION 105112 48” Roller Frame 105113 66” Roller Frame 105114 73” Roller Frame 105115 84” Roller Frame 105116 Hitch Frame (48”) 101682 Hitch Frame (66”, 73”...
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Page 36: Smooth Drum Assemblies
SMOOTH DRUM ASSEMBLIES 48” ASSEMBLY #105100, 66” ASSEMBLY #105101, 73” ASSEMBLY #105102, 84” ASSEMBLY #105103 10408 4-27-07-2 75595... - Page 37 SMOOTH DRUM ASSEMBLIES 48” ASSEMBLY #105100, 66” ASSEMBLY #105101, 73” ASSEMBLY #105102, 84” ASSEMBLY #105103 ITEM REQ’D PART NO. DESCRIPTION 105117 48” Smooth Drum 105118 66” Smooth Drum 105119 73” Smooth Drum 105120 84” Smooth Drum 1043 .38” UNC X 1.00” Hex Capscrew 1503 .38”...
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Page 38: Padded Drum Assemblies
PADDED DRUM ASSEMBLIES 48” ASSEMBLY #105104, 66” ASSEMBLY #105105, 73” ASSEMBLY #105106, 84” ASSEMBLY #105107 10410 4-27-07-2 75595... - Page 39 PADDED DRUM ASSEMBLIES 48” ASSEMBLY #105104, 66” ASSEMBLY #105105, 73” ASSEMBLY #105106, 84” ASSEMBLY #105107 ITEM REQ’D PART NO. DESCRIPTION 105121 48” Padded Drum 105122 66” Padded Drum 105123 73” Padded Drum 105124 84” Padded Drum 1043 .38” UNC X 1.00” Hex Capscrew 1503 .38”...
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Page 40: Hub Assemblies
HUB ASSEMBLIES REPLACEMENT PARTS 104803 OUTER HUB ASSEMBLY 104804 LEFT INNER HUB ASSEMBLY 104805 (48”, 66”, 73”) RIGHT INNER HUB ASSEMBLY 111443 (84”) RIGHT INNER HUB ASSEMBLY 10412 4-9-10-3 75595... - Page 41 HUB ASSEMBLIES REPLACEMENT PARTS ITEM REQ’D PART NO. DESCRIPTION 104802 Outer Hub 105578 Bearing Retainer 1502 .31” Lock Washer 10066 .31” UNC X 1.00” Socket Head Capscrew 104811 Outer Bearing 104816 Bearing Cone 104813 Left Inner Hub 104815 Bearing Cup 1681 Snap Ring 3.54”...
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Page 42: Hydraulic Assembly
HYDRAULIC ASSEMBLY ASSEMBLY #105093 10395 9-15-05 75595... - Page 43 HYDRAULIC ASSEMBLY ASSEMBLY #105093 ITEM REQ’D PART NO. DESCRIPTION 19632 Male Coupler 12FBo - Flat Face 22518 Female Coupler 12FBo - Flat Face 3102 Straight Connector 12MBo-8MJ 35434 Hose Assembly .50” X 67” 8FJX-8FJX 10396 9-15-05 75595...