THERMOROSSI COMPACT S22 EVO5 Installation, Use And Maintenance Manual
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THERMOROSSI COMPACT S22 EVO5 Installation, Use And Maintenance Manual

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  • Page 2 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Page 1...

  • Page 3: Table Of Contents

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 INDEX 1 – INTRODUCTION..........................4 2 – TECHNICAL CHARACTERISTICS...................... 6 3 – GENERAL DESCRIPTION ........................8 4 – INSTALLATION ..........................10 5 – HYDRAULIC CONNECTION ......................14 6 – USE OF THE APPLIANCE .........................21 7 ADDITIONAL ROOM TEMPERATURE THERMOSTAT / ADDITIONAL CHRONOTHERMOSTAT ..35 8 - CLEANING AND MAINTENANCE ......................37 9 –...
  • Page 4 Pellet boiler Trademark: THERMOROSSI Product description: Marchio: Pellet boiler COMPACT S22 EVO5 Models: COMPACT S26 EVO5 Modelli: COMPACT S32 EVO5 The object of the declaration described above is in conformity with the relevant Union harmonisation legislation: L'oggetto della dichiarazione di cui sopra è conforme alla pertinente normativa di armonizzazione dell'Unione: ...

  • Page 5: Introduction

    Furthermore, Thermorossi reserves the right to apply changes to the content of this manual anytime and without notice. Thermorossi S.p.A. retains copyright on this manual. These instructions may not be reproduced or communicated to third parties or used in any other way without the necessary authorisation.
  • Page 6 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 ATTENTION: Before every use make sure that the burner is clean and positioned correctly in its seat, check that the ash pan is clean and that the firebox door is firmly closed and tight. ATTENTION: the door must always remain shut tight when the appliance is operating.

  • Page 7: Technical Characteristics

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 2 – TECHNICAL CHARACTERISTICS COMPACT S22 COMPACT S26 COMPACT S32 M.U. EVO5 EVO5 EVO5 Height 1,373 1,373 1,373 Depth Width Empty weight Firebox power Min. / Max. * 6.4 / 22.9 6.4 / 26.2 6.4 / 31.7 Thermal output to water Min / Max * 5.9 / 21.4...
  • Page 8 Installation, use and maintenance guide VISTA ISOMETRICA - SCALA 1:10 COMPACT S22–S26–S32 EVO5 VISTA FRONTALE VISTA VISTA FIANCO SX 3/4"F mandata SCALA 1:20 SCALA SCALA 1:20 3/4" carico - scarico 3/4"F ritorno impianto 3/4" carico - scarico caldaia Legenda 3/4''F ritorno 3/4''F return VISTA SUPERIORE RIORE...

  • Page 9: General Description

    Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secondo i termini di legge in vigore.
  • Page 10 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 3.4 MAIN COMPONENTS OF THE BOILER Pellet Power Motor Temperature sensor and reset thermostat bulb Circulating pump Automatic relief valve Smoke suction unit Tube bundle inspection cover Smoke exhaust pipe Control panel Combustion air intake Spiral tube scraper lever Safety pressure switch...

  • Page 11: Installation

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 4 – INSTALLATION 4.1 APPLIANCE LOCATION Follow the general guidelines set out in paragraph 1.1 to the letter. Above all keep in mind that the flooring of the room in which the stove is being installed must withstand the weight of the stove with the added weight of the pellet load and the water contained in it.
  • Page 12 Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secon Prodotto Descrizione Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secondo i termini di legge in vigore. Prodotto Descrizione...
  • Page 13 Autore Revisione Data Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secondo i termini di legge in vigore. Prodotto Descrizione Note...
  • Page 14 Revisione Data Legenda Figura Figure Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scrit Prodotto Descrizione Note 4.5 DRAWING COMBUSTION AIR FROM OUTSIDE Materiale...

  • Page 15: Hydraulic Connection

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 5 – HYDRAULIC CONNECTION 5.1 HYDRAULIC DIAGRAM PARAGRAFO 5 _1_ 32.DFT System circulating pump System drain/refill gate valve Automatic relief valve Plant return Boiler water temperature sensor Plant delivery Reset thermostat bulb Safety valve 3 bar Pressure gauge 0 - 4 bar System inlet...
  • Page 16 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 5.2 GUIDELINES FOR PLANTS WITH ZONE VALVES Elettrovalvola sempre aperta (zona con piu' assorbimento) COLLETTORE ANDATA COLLETTORE RITORNO andata impianto riscaldamento ritorno impianto riscaldamento saracinesca TA : elettrovalvola VNR : valvola di non ritorno VEC : vaso di espansione chiuso per protezione impianto VM3VT : valvola miscelatrice termostatica 55°c.
  • Page 17 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 5.3 HYDRAULIC DIAGRAM WITH HEATING ONLY VM3VT andata impianto riscaldamento ritorno impianto riscaldamento saracinesca VNR : valvola di non ritorno VEC : vaso di espansione chiuso per protezione impianto VM3VT : valvola miscelatrice punto fisso 55°C VSP: valvola saracinesca (da parzializzare in funzione delle perdite di carico dell'impianto) Legenda A: andata impianto riscaldamento...
  • Page 18 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 5.4 EXAMPLE OF HYDRAULIC DIAGRAM WITH INTERSPACED BOILER COILS OR BOILER COILS VM3VT andata impianto riscaldamento ritorno impianto riscaldamento saracinesca VNR : valvola di non ritorno VEC : vaso di espansione chiuso per protezione impianto VM3VT : valvola miscelatrice termostatica punto fisso 55°c VSP: valvola saracinesca (da parzializzare in funzione delle perdite di carico dell'impianto Legenda...
  • Page 19 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 5.5 EXAMPLE OF HYDRAULIC DRAWING WITH BOILER COILS AND HEATING Sonda PT100 Alla morsettiera CN5 (Morsetti 5 - 6 ) Alla morsettiera CN3 Alimentazione dalla scheda alla VDEV3V (Morsetti 5 - 7 - 8) VM3VT andata impianto riscaldamento VSP : valvola saracinesca ( da parzializzare in funzione delle...
  • Page 20 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 5.6 HYDRAULIC DIAGRAM WITH THERMOCELL + THERMOPUFFER + HEATING Attenzione : chiudere tutti i fori Attenzione : chiudere tutti i fori Riscaldamento pavimento non usati del puffer non usati del puffer Radiatori °C Alla morsettiera CN5 (morsetti 3-4)
  • Page 21 The nominal volume of the additional closed expansion tank must be sized in relation to the volume of expansion of the water contained in the system. Thermorossi prescribes that the size of the additional closed expansion tank must be equal to 10% of the water contained in the system.

  • Page 22: Use Of The Appliance

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 6 – USE OF THE APPLIANCE The appliance, when operating, could be hot to the touch, particularly the door of the combustion chamber: take care when handling the appliance components. Your appliance has obtained the CE marking and has been made to run for at least one hour to check that it functions correctly.
  • Page 23 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 THERMO ACS Enables you to activate control of a boiler (if installed) for domestic hot water (ACS) assigning absolute priority to the boiler requirements before replenishing the system. This screen only appears if the optional sensor is connected to the appliance. Display The following information can appear on the display: The appliance is in OFF phase.
  • Page 24 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 6.2 DESCRIPTION OF THE POWER PANEL The components of the power board are described below: 1) Electrical power outlet 220V-240V 50Hz 2) Main switch 0/I. 3) Test light for pellet feed motor. The light comes on simultaneously with the activation of the pellet feed motor.
  • Page 25 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 2) Press the Scroll Buttons to select the day of the week on which you want to set the program. Each number corresponds to one day of the week (e.g. 1 corresponds to Monday, 2 corresponds to Tuesday, etc...). To confirm the selected day of the week for the programming press the Degrees Button.
  • Page 26 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Press the Flame button once again to copy all the cycles programmed for Tuesday to Wednesday. The following screen will appear: Using the same logic we can copy the programmed cycles to the other days. 7) To conclude the programming operations simply press the Menu Button several times to exit the box until the initial screen will appear.
  • Page 27 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 When is it important to use the CHRONO function? In systems configured like the diagram on the right, where the appliance is connected directly to the system, without the use of external chronothermostats. In this case it is necessary to set the hour programs to prevent the appliance from being stressed by uncontrolled ON and OFF cycles.
  • Page 28 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 The THERMOCONTROL function can be activated in the following way: Quickly press the Menu Button until the following screen appears: After a few seconds the following screen will appear on the display: Press one of the two Scroll Buttons and the following screen will appear (Select ON to activate).
  • Page 29 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 6.7 ACS SUMMER: ACTIVATION OF THE BOILER TUBE CONTROL FROM A CHRONO COMMAND The appliance must be energised and the I/0 switch in position “I". This function enables you to manage the operating temperature of a boiler tube for the production of domestic hot water (ACS) through the use of a sensor PT 100 (optional) connected to the terminal block on the electronic board.
  • Page 30 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Now the operating status of the appliance appears on the screen, the shower symbol will appear and next to it the temperature detected by the sensor. To deactivate ACS SUMMER function simply repeat operations 1 and 2 in this paragraph, but this time select the OFF command. The function will be disabled immediately.
  • Page 31 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 The target room temperature can be changed at any time from the initial screen by simply pressing the Scroll Buttons. To deactivate the TAMBIENT function simply repeat operations 1 and 2 in this paragraph, but this time select the OFF command. The function will be disabled immediately.
  • Page 32 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Confirm the selection by pressing the Degrees Button and the following screen will appear: Press the Scroll Buttons to set the minimum activation temperature for the sensor. The sensor is installed in the central part of the boiler tube and commands the appliance to start the boiler if it is off.
  • Page 33 THERMOROSSI S.p.A. i file fornitore in funzione delle macchine di piegatura che tridimensionali dei particolari definitivi andranno a realizzare il particolare.
  • Page 34 Intervallo Modulation frequency modulazione con T with T max 65°C Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perse Prodotto Descrizione STOP max 65 °C...
  • Page 35 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 6.11 SWITCHING ON THE APPLIANCE Before using the appliance check that all the movable parts are correctly fitted. Also remove any labels and stickers from the glass to avoid that permanent traces remain on the surfaces. Verify that the electric and hydraulic connections have been made perfectly.

  • Page 36: Additional Room Temperature Thermostat / Additional Chronothermostat

    230 V or lower voltages as this would seriously damage the control board, and is not covered by warranty. ATTENTION: In the event of connections to the chronothermostat Thermorossi shall not be held responsible for the appliance not starting up, smoke leaks, breakage of the lighting component.
  • Page 37 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Legenda Cronotermostato Modem Chronothermostat - Modem Contatti 9-10 della morsettiera CN7 Contacts 9-10 of the terminal block CN7 Termostato Ambiente Room Temperature Thermostat Contatti 7-8 della morsettiera CN7 Contacts 7-8 of the terminal block CN7 When is it important to use a CHRONOTHERMOSTAT? In systems configured like the nearby diagram, where the appliance is connected directly to the system.

  • Page 38: Cleaning And Maintenance

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 8 - CLEANING AND MAINTENANCE 8.1 FOREWORD Before beginning any maintenance operation ensure that the appliance is switched OFF and disconnected from the electric power socket. Your appliance, being a pellet-fuelled appliance, requires regular general controls and cleaning.
  • Page 39 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 A vacuum device simplifies the ash cleaning procedure. The front and side casings must be cleaned when the heater is cold using a soft cloth and water. It is also normal to find partially or totally unburned pellets in the ash pan. The door of the combustion chamber must only be opened when the appliance has completely cooled down: when it is opened it is normal for some ash to spill onto the floor.
  • Page 40 THERMOROSSI S.p.A. i file fornitore in funzione delle macchine di piegatura che tridimensionali dei particolari definitivi andranno a realizzare il particolare.
  • Page 41 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Figura 3 Figura 3 Figura 4 Figura 4 Page 40...
  • Page 42 Figura 4 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Figura 5 Page 41...

  • Page 43: Smoke Discharge Tube And Ventilation Of The Rooms

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 9 – SMOKE DISCHARGE TUBE AND VENTILATION OF THE ROOMS 9.1 FOREWORD Due to the frequent accidents caused by poor functioning of flue outlets installed in private dwellings, we have prepared the following paragraph to assist the installer in his inspection of the parts concerned with eliminating the gases produced by combustion.
  • Page 44 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 The installer must provide one or more access points on the flue outlet to check the emissions once the appliance has been installed; these access points must be made in such a way as to be air-tight sealable to prevent exhaust gas leaks.
  • Page 45 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 9.3.3 CONTROLS PRIOR TO INSTALLING THE APPLIANCE The user must possess a certificate of conformance for the flue outlet (Ministerial Decree 22 January 2008, no. 37). The flue outlet must be built in compliance with UNI 10683. The smoke exhaust shown in the following figures is the best solution to ensure the discharge of smoke even when the fan is not operational, such as for example if there is an electrical power failure.

  • Page 46: Alarms

    ATTENTION: The appearance of one of the alarms described below, does not necessarily imply a defect in the product, but simply Thermorossi S.p.A.’s intention to inform the user of the need for corrective actions in order to guarantee maximum safety, greater reliability and high performance of the appliance .

  • Page 47: Electrical Wiring

    Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secondo i termini di legge in vigore. Prodotto...
  • Page 48 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 To access the electronic board it is necessary to follow the instructions indicated in the above drawings: - Open the tank cover (Figure 1) and remove the top cover by pulling it upwards (Figure 2). - Remove the 2 screws A and the 2 screws B indicated, then remove the side panel C with the door (Figure 3).

  • Page 49: Information For The Skilled Technician

    Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 12 – INFORMATION FOR THE SKILLED TECHNICIAN 12.1 MAIN COMPONENTS AND THEIR POSITION SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary. The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe.
  • Page 50 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 • Do not install the appliance with horizontal wall outlets only: Evacuation of products of combustion by natural draught must always be guaranteed as well. Unsuitable installation of the outlets could cause a forced shut down of the appliance due to overpressure of the exhaust smoke caused by a gust of wind.
  • Page 51 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 12.3 TROUBLESHOOTING CAUSE / SOLUTION PROBLEM POSSIBLE CAUSE SOLUTION CLEAN THE BRAZIER AS INDICATED IN THIS USE PELLET TANK IS EMPTY AND MAINTENANCE GUIDE, THEN FILL UP THE THE “NO PELLET – CLEAN BURNER” ALARM IS SHOWN ON THE DISPLAY TANK WITH PELLETS PELLET SCREW FEEDER BLOCKED BY FOREIGN OBJECT SUCH AS NAIL, CUT OFF THE POWER AND REMOVE THE...
  • Page 52 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 PROBLEM POSSIBLE CAUSE SOLUTION ROOM TEMPERATURE THERMOSTAT SET TOO OPERATE FOR LONGER PERIODS OR AT A HIGHER POWER LEVEL LOW, APPLIANCE OPERATES INTERMITTENTLY BY SETTING A HIGHER ROOM TEMPERATURE SURFACE AREA TO HEAT IS TOO BIG OR TOO OPERATE FOR LONGER PERIODS OR AT A HIGHER POWER LEVEL THE TEMPERATURE OF THE COLD...

  • Page 53: Spare Parts

    60012940 Isolante 60006470 70020194 70021106 Completo 70021017 Portone 60011282 Cerniera 70021019 Controportone 70020191 Maniglia 70021018 Frontale trapezio inf. 70020222 Frontale trapezio sup. 70020195 Logo Thermorossi 60011793 Paracolpo 60012939 Isolazione Pagina 1 dalla matricola 1607630114 06/06/2019 PARAGRAFO 13_ 32.DFT 60004921 60011667 70012569...
  • Page 54 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 70012125 70012125 70012128 70021027 70012129 70020266 60013559 (fino matricola 18223037000000170) 70025303 (da matricola 18223037000000171) 60013559 (fino matricola 18223037000000170) 70025303 (da matricola 18223037000000171) Pagina 3 04/06/2019 Page 53 PARAGRAFO 13_ 32.DFT...
  • Page 55 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 70020264 70020263 70021037 70021339 60006519 60011706 70021029 70014051 60011670 60014350 Scheda potenza (Fino alla matricola 1720630439) 70022823 Scheda potenza HS (Dalla matricola 1720630440) Pagina 4 Page 54...
  • Page 56 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Page 55...
  • Page 57 70021019 Internal panel 70020191 Maniglia 70020191 Handle 70021018 Frontale trapezio inf. 70021018 Lower trapezoidal panel 70020222 Frontale trapezio sup. 70020222 Upper trapezoidal panel 70020195 Logo Thermorossi 70020195 Thermorossi logo 60011793 Paracolpo 60011793 Bumper 60012939 Isolazione 60012939 Insulation Pagina 1 Page 1...
  • Page 58 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 60011693 Circolatore (Fino alla matricola 1623630213) 60011693 Circulating pump (Up to serial number 1623630213) 70020825 Circolatore Alta Eff. (Dalla matricola 1623630214) 70020825 High Eff. circulating pump (From serial number 1623630214) 60014350 Scheda potenza (Fino alla matricola 1720630439) 60014350 Power board (Up to serial number 1720630439) 70022823 Scheda potenza HS (Dalla matricola 1720630440) 70022823 Power board HS (From serial number 1720630440)
  • Page 59 Installation, use and maintenance guide COMPACT S22–S26–S32 EVO5 Fire Lovers Via Grumolo, 4 (Z.I.) 36011 Arsiero (VI) - ITALY Fax 0445.741657 - www.thermorossi.com - info@thermorossi.it Page 58...

This manual is also suitable for:

Compact s26 evo5Compact s32 evo5

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