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Sentryline Terminal End III
Non-Release Terminal End
Anchoring for 4 cable barrier system
Training and Product Installation Manual
Please call Australian Construction
Products on 02 8708 4400 or visit
www.acprod.com.au for more information
February 2017

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Summary of Contents for ACP Sentryline Terminal End 3

  • Page 1 Sentryline Terminal End III Non-Release Terminal End Anchoring for 4 cable barrier system Training and Product Installation Manual Please call Australian Construction Products on 02 8708 4400 or visit www.acprod.com.au for more information February 2017...
  • Page 2: Table Of Contents

    Sentryline Terminal End III – Installation Preparation Getting Started Preparation Soil Conditions Tools Required New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 3 Appendix D - Catch Cable Components Letter of Acceptance ACP may make changes to this Product Manual from time to time. Please check the ACP website prior to using this Product Manual to ensure that you have the latest version.
  • Page 4: Sentryline Terminal End Iii Non-Release Terminal End

    End III as well as safely installing it as per product specifications and installation manual. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 5: Limitations And Warnings

    Depending on the application and circumstances at the site, installation and assembly of the New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 6: Limited Warranty

    OBJECTS BY ANY VEHICLE, OBJECTS OR Products sold hereunder for any cause shall PERSONS. be deemed waived by the Buyer unless ACP is notified in writing, in the case of defects apparent ACP warrants that any product or component on visual inspection, within ninety (90) days from...
  • Page 7: System Design And Design Considerations

    New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 8: Terminal Posts

    LENGTH GROUND 1050 1135 1220 Post heights, tolerance ± 25mm New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 9: Foundation Options

    SITE SPECIFIC FOUNDATIONS MUST BE DESIGNED BY A LOCAL GEOTECHNICAL ENGINEER. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 10: Sentryline Terminal End Iii - Parts Identification

    ALL STEEL COMPONENTS USED IN THE SENTRYLINE TERMINAL END III ARE HOT DIPPED GALVANISED. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 11: Sentryline Terminal End Iii - Bill Of Materials

    Measuring tape Level 300mm wrench Tension Machine Ring Spanner (Size 36) New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 12: Sentryline Terminal End Iii - Installation Preparation

    Sentryline Terminal End III is to be installed. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 13: Installation Tolerances

    If this is not possible, a maximum flare rate of 30:1 is recommended. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 14: Construction Of Anchor Blocks

    (where possible). All loose spoil should be removed from the excavation. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 15 New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 16: Construction Of Post Footings

    750mm. Ensure all spoil is removed from the excavation. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 17 Page 8 and in Appendix D. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 18: Assembly Sequence

    Remove any debris if present. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 19 New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 20 Tension the barrier system, as per the requirements noted in the section titled ‘Tensioning the Barrier System’. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 21: Tensioning The Barrier System

    Product & Installation Manual: Sentryline III Non-Release Terminal End Tensioning the Barrier System Tension Machine and associated training is available from your local ACP sales office. Tensioning the barrier system is achieved by pulling the swage fittings attached to the ends Place swage fittings and strong back bracket into of the cable together using a hydraulic machine.
  • Page 22: De-Tensioning The Barrier System

    System Design section in the Sentryline II above. cable barrier system manual or contact ACP for Place tension machine on the cable ensuring that more information. safety catches are in place. Contract the machine...
  • Page 23: Installation Checklist For The Sentryline Terminal End

    The two bottom cables are positioned in the central two slots of the ground anchor bracket. Comments: Location: Installed by: Date: Inspected by: Date: New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 24: Frequently Asked Questions

    New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 25 Instructions and the Tensioning section in this manual for more information. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 26: Appendices

    Product & Installation Manual: Sentryline III Non-Release Terminal End Appendices Appendix A - Non-Releasing Anchor New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 27: Appendix B - Non-Releasing Anchor (Without Safety Check Ropes)

    Product & Installation Manual: Sentryline III Non-Release Terminal End Appendix B - Non-Releasing Anchor (without safety check ropes) New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 28 Product & Installation Manual: Sentryline III Non-Release Terminal End Appendix B - Rectangular In-Situ Concrete Block New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 29: Appendix C - Anchor Bracket

    Product & Installation Manual: Sentryline III Non-Release Terminal End Appendix C - Anchor Bracket New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 30: Appendix D - Catch Cable Components

    Product & Installation Manual: Sentryline III Non-Release Terminal End Appendix D - Catch Cable Components New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 31: Letter Of Acceptance

    The Safety Barrier System Conditions should be read in conjunction with the Roads and Maritime Specification R132 - Safety Barrier Systems. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 32 Terminals and connections W-Beam guardrail Not permitted. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 33 New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 34 Road Agency web site to ensure they have the latest version of the conditions related to this product. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...
  • Page 35 Austroads Guide to Road Design Part 6: Roadside Design, Safety and Barriers New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | February 2017 | Page...

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