Ford VCMM Hardware Manual

Ford VCMM Hardware Manual

Vehicle communication & measurement module

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Version
1.0
Hardware Manual
30-March 2017

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Summary of Contents for Ford VCMM

  • Page 1 Version Hardware Manual 30-March 2017...
  • Page 2 Copyright © 2017 Ford Motor Company. The information, specifications and illustrations in this manual are based on the latest information available at the time of printing. Ford Motor Company reserves the right to make changes at any time without notice.
  • Page 3: Table Of Contents

    ......24 EASUREMENT ABLES AND ROBES ECHNICAL PECIFICATIONS ........25 EASUREMENT CCESSORIES ECHNICAL PECIFICATIONS ..............26 CCESSORIES ECHNICAL PECIFICATIONS ....................27 ROUBLESHOOTING VCMM T ................30 ECHNICAL PECIFICATIONS ................... 32 ARE AND AINTENANCE VCMM (MTS 5440) P ..............33 RODUCT ARRANTY...
  • Page 4: Definitions , Acronyms

    J1962 (OBDII vehicles) • ECU Electronic Control Unit • FTCAN Fault Tolerant CAN • Host PC controlling VCMM and executing Ford's software or VCI Manager software • HS CAN High Speed CAN (500 kbps) • HW Hardware • IDS Integrated Diagnostic System •...
  • Page 5: Vcmm Description

    The VCMM also supports Customer Flight Recorder (CFR) functionality when the optional Pendant Cable VP-2 is attached. The CFR is an application that is designed to be installed and run on the VCMM. The VCMM CFR tool is intended to be used for capturing and storing vehicle communications...
  • Page 6: Safety

    WARNING: This indicates the presence of a hazard that can cause serious personal injury if the hazard is not avoided. NOTICE: This indicates the presence of a hazard that can cause damage to the VCMM, a vehicle, other equipment connected to the VCMM, or might corrupt software if the hazard is not avoided.
  • Page 7 DO use this equipment in accordance with the operating procedures. Before carrying out maintenance and cleaning of the VCMM, make sure the unit is NOT connected to a power source, vehicle, or PC. Use only a well-diluted, mild, non-abrasive cleaning agent applied using a soft, lint free cloth.
  • Page 8 When combining accessories, it must be ensured that the lowest voltage value imprinted on the accessories is not exceeded. Step 3: DO NOT remove the rubber end boots while using the VCMM unit. The rubber end boots serve as shock protection and include important VCMM port information symbols.
  • Page 9: Vcmm Features & F

    M A N U A L VCMM Features & Functions he VCMM is used by technicians as a tool in diagnosing and repairing automotive electrical and electronic systems. The VCMM is designed to connect the vehicle to a PC application which then functions through the VCMM for data transfer, vehicle measurements, signal generation, vibration analysis and ECU reprogramming.
  • Page 10 V C M M H A R D W A R E M A N U A L Figure 2...
  • Page 11: Normal Power - Up Of

    Connect the VCMM to power using one of the three methods shown below: 1. Use the DLC cable provided in the VCMM kit – Connect the 26-pin end to the VCMM Vehicle Interface Diagnostic Connector (see Fig. 2 and 3) and the 16-pin J1962 end to the vehicle.
  • Page 12: Software Updates

    Periodically, the user will be prompted to update the VCMM software using a PC when new software releases become available. How To Factory Reset Your VCMM A factory reset may fix your VCMM if it becomes inoperable (e.g., VCMM will not boot-up properly, VCMM LED's not functioning properly, etc.). Instructions: 1.
  • Page 13 V C M M H A R D W A R E M A N U A L Figure 5...
  • Page 14: Vcmm Kit Contents And Measurement Cables And

    Chapter V C M M H A R D W A R E M A N U A L VCMM Kit Contents and Accessories 50A Current Probe Rotunda Item Number: 164-R9831 Bosch Part Number: 1699200274 Standard item, included in kit Description: The 50A Current Probe is used to measure automotive electrical currents up to ±50A DC or AC peak in...
  • Page 15 V C M M H A R D W A R E M A N U A L Pressure / Vacuum Transducer Rotunda Item Number: 164-R9833 Bosch Part Number: 1699200276 Standard item, included in kit Description: The Pressure / Vacuum Transducer is used with the Fuel Hose Assembly and the Transmission Extension Hose to measure automotive pressures and vacuums such as low pressure fuel rail or transmission fluid pressure.
  • Page 16 Description: The VCMM kit includes two (2) WiFi USB Adapters to enable wireless communications with a host PC. One adapter is installed in the VCMM at the factory, the other is for installation by the user in the host PC.
  • Page 17 Standard item, included in kit Description: The AC/DC Power Supply lets you power the VCMM from a wall socket. The input voltage rating is 100-240 VAC, 47-63Hz, 0.5A max. and the output is 16 VDC, 1.25A max. The VCMM kit includes the wall socket...
  • Page 18 USB Thumb Drive with Quick Start Guides Bosch Part Number: 1699200465 Standard item, included in kit Description: The VCMM kit includes a USB Thumb Drive that contains the VCMM Quick Start Guide in all supported languages, along with copies of VCMM certification documents.
  • Page 19 Bosch Part Number: 1699200293 Standard item, included in kit Description: The Red Test Lead enables you to connect the VCMM to automotive circuits for measuring voltage and resistance and for injecting signals using the VCMM Signal Generator function. Blue Test Lead...
  • Page 20 VCMM to automotive circuits for measuring voltage and resistance and for injecting signals using the VCMM Signal Generator function. It includes an LED that can be turned on to provide illumination, and a tick button to press to tell the VCMM to take a measurement.
  • Page 21 Bosch Part Number: 1699200321 Standard item, included in kit Description: The VCMM kit includes a set of 4 Universal Probe Tip Adapters that connect to the VCMM Test Leads or Red Probe with Tick and enable you to back probe automotive...
  • Page 22 Rotunda Item Number: 164-R9827 Bosch Part Number: 1699200290 Standard item, included in kit Description: The Vibration Analyzer Accelerometer “A” allows the VCMM to measure vibration frequencies up to 500 Hz with a ±4 G amplitude as part of the Vibration Analyzer function.
  • Page 23 Bosch Part Number: 1699200505 Standard item, included in kit Description: The Bluetooth Module with Extender operates with the VCMM Bluetooth Analyzer software to let you test Bluetooth-enable automotive infotainment systems. It includes a plastic extender and lanyard to facilitate inserting...
  • Page 24 VCMM to display secondary ignition signals. • Driveline Balance Kit – used with the VCMM to perform dual plane driveline balance using a photo tachometer to measure driveshaft revolution frequencies. Also, includes magnetic mount, phototach bracket, retro-reflective tape, and scale.
  • Page 25 VCMM / VMM Adapter Cable Rotunda Item Number: 164-R9841 Bosch Part Number: 1699200291 Optional item Description: The VCMM / VMM Adapter Cable lets you connect the VCMM to any of 3 accessories provided with the previous generation VMM: • VMM 50A Current Probe •...
  • Page 26 V C M M H A R D W A R E M A N U A L Measurement Cables and Probes Technical Specifications Part Number Type Description Ratings 1699200274 50A Current Probe ± 50A DC or 35A RMS AC 164-R9831 -10º...
  • Page 27: Measurement Accessories

    Kit, Secondary Ignition Clip RCA Jack Capacitive Coupling to Spark 164-R9528 (set of 4) Plug Wire Secondary Ignition Clip -40º to 105ºC Note: all probes and alligator clips should be limited to 60VDC / 1A max when used with VCMM.
  • Page 28: Accessories Technical

    V C M M H A R D W A R E M A N U A L Accessories Technical Specifications Part Number Type Description Ratings 1699200142 DLC Cable 60V / 3A 164-R9837 -20º to 80ºC 1699200385 USB Cable USB 2.0 257-699200385 -20º...
  • Page 29 VCMM unit. If the VCMM is still inoperable after performing the checks, contact your regional technical support for assistance. Do not attempt to service or repair the VCMM hardware yourself – service or repair by any party other than Bosch or an authorized Bosch Service Center invalidates the warranty.
  • Page 30: Your Vcmm

    Remove external power and the USB cable and second beep should sound after reconnect both cables • 10 seconds, if the beep is not If VCMM error persists after making the check above, heard contact your regional technical support • VCMM Error LED is red The VCMM is in recover mode •...
  • Page 31 VCMM does not appear in the list Verify the VCMM is connected properly to power, the of detected wireless devices in VCMM must be powered using the DLC cable or the the Ford Diagnostic Software or battery power cable or the AC/DC power supply for the...
  • Page 32: Specifications

    Size: H: 5.0 cm (2.0 in) W: 17.9 cm (7.1 in) L:21.3 cm (8.4 in) Weight: 0.80 kg (1.75 lb.) without cables Environmental: Operating: VCMM unit: -20ºC to 63ºC (-4ºF to 145ºF) Temperature & Humidity Wireless USB 2.0 adapter: 0ºC to 50ºC (32ºF to 122ºF) at 10% to 90% RH non-condensing Storage: -40ºC to 85ºC (-40ºF to 185ºF) at 10% to 90% RH non-...
  • Page 33 H A R D W A R E M A N U A L Maximum Operating Altitude 2000 meters when using Bosch 1699200573 external power supply provided with the VCMM kit Standards & Regulatory - CE marking for EMC compliance EN 61326-1:2013 Class A Compliances...
  • Page 34 DLC, AC Adapter or PC USB port) during cleaning. Follow the cleaning tips outlined below: • Always use water or a mild detergent solution applied to a soft cloth to clean the VCMM unit and dry thoroughly. • Never use petroleum base solvents which can damage the VCMM finish, labels and plastic components.
  • Page 35: Roduct Warranty

    The warranty period of the VCMM cables, adapters and accessories is one year. Some countries may have agreements that extend beyond these periods. Contact your regional technical support regarding extended Hardware Protection.
  • Page 36 V C M M H A R D W A R E M A N U A L EFFECTIVE PERIOD OF THE EXPRESS WARRANTY SET FORTH HEREIN. IF THE PRODUCT IS DEFECTIVE IN MATERIALS OR WORKMANSHIP, BUYER’S SOLE AND EXCLUSIVE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE.

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