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PENTALIFT EQUIPMENT CORPORATION
Individual Serial Number(s) must be fi lled out by the user for future reference.
NOTE: A very high level of fi eld issues with this type of equipment can be directly attributed to improper or incomplete
installation. The installation instructions and information provided for this equipment is thorough. A step by step
sequence for installation is provided. All steps must be followed and completed to provide a complete installation.
Incomplete or improper installations can lead to equipment malfunction and / or damage, create safety issues and
void warranties. Please follow all installation and set ups steps as indicated in the installation instructions and owner's
manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation.
A copy of the completed steps listing with the sign off and photos of the installation as indicated at the conclusion of the
installation instructions will be required prior to any Pentalift factory trouble shooting assistance.
PENTALIFT EQUIPMENT CORPORATION
ULTRAHOOK UHR40
VEHICLE RESTRAINT
OWNERS MANUAL
SERIAL NUMBER : _______________________________
THIS MANUAL IS AN IMPORTANT DOCUMENT
IT SHALL BE KEPT WITH THE MACHINE OR
LOCATED
OPERATORS AND MAINTENANCE PERSONNEL FOR
REFERENCE PURPOSES. DO NOT INSTALL, OPERATE
OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ
AND FULLY UNDERSTAND THE ENTIRE CONTENTS OF
THIS MANUAL. FAILURE TO DO SO MAY RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR DEATH.
KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE
REFERENCE.
WHERE
READILY
ULTRAHOOK UHR40 VEHICLE RESTRAINT
M065R27
AVAILABLE
TO
August 30, 2021 1:39 PM
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Table of Contents
Related Manuals for Pentalift ULTRAHOOK UHR40
Summary of Contents for Pentalift ULTRAHOOK UHR40
- Page 1 Please follow all installation and set ups steps as indicated in the installation instructions and owner’s manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation. A copy of the completed steps listing with the sign off and photos of the installation as indicated at the conclusion of the installation instructions will be required prior to any Pentalift factory trouble shooting assistance.
- Page 2 For all purposes, only the owners manual that is specifi c to the equipment should be referenced and relied on. In order to receive the specifi c owners manual for specifi c Pentalift equipment, please contact your Pentalift representative and supply the specifi c serial number(s) for the equipment the manual is required for.
- Page 3 THIS PAGE INTENTIONALLY LEFT BLANK ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM...
- Page 4 Pentalift Equipment Corporation P.O. Box 1510, Buff alo, NY 14240-1510 Pentalift Equipment Corporation 21 Nicholas Beaver Rd Puslinch, Ontario N0B 2J0 Attention: Service Department Or Fax to (519) 763-2894 ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM...
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Page 5: Safety Information And Warnings
2. NEVER attempt to load/unload the truck when the INSIDE RED light is illuminated. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27... - Page 6 7. Ensure that the equipment is not used by anyone if you believe that any part of it might be in disrepair (e.g. loose wires, leaking hoses, bent structural members, broken welds, etc.). See Warranty Section on page 35. 8. If you have any questions, contact your immediate supervisor or your authorized Pentalift representative for assistance.
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Page 7: Owner Responsibility
Pentalift Equipment Corporation. If requested by a customer, Pentalift Equipment Corporation is not supplying all or some of the power unit and / or con- trol components for the equipment’s application. The power unit and controls constitute important safety and functional aspects of the equipment. -
Page 8: Table Of Contents
PENTALIFT EQUIPMENT CORPORATION WARRANTY ........35... -
Page 9: Precautionary Labeling
PRECAUTIONARY LABELING Figure 1: Precautionary Labels ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 10: Precautionary Labeling (Cont.)
If visibility of any of label is compromised for any reason then; either 1) Rectify the situation to allow the label to be readily visible 2) Order replacement label(s) from Pentalift for installation in a location that does facilitate complete visibility. If any of the precautionary labels are missing or illegible, contact your Pentalift representative for immediate replacement. - Page 11 To re-order labels, use the following part numbers: Item Part No. Qty/Unit Description 250-2368 Specifi cation Plate 250-1908 Proximity Switch Indication Label NOTE: State Model # and Serial # when ordering replacement parts. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM...
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Page 12: Installation Instructions
Please follow all installation and set ups steps as indicated in the installation instructions and owner’s manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation. A copy of the completed steps listing with the sign off and photos of the installation as indicated at the conclusion of the installation instructions will be required prior to any Pentalift factory trouble shooting assistance. - Page 13 Electrical current from the welder can “feedback” through the circuit and damage the motor and other components. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM...
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Page 14: Installation Instructions
Connect all required electrical connections as per appropriate wiring diagram located inside the electrical control panel (See ELECTRICAL INSTALLATION INSTRUCTIONS on page 12). ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 15: Figure 3: Slinging Unit
Figure 3: Slinging Unit Figure 4: Position the Ultrahook ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 16: Figure 5: Mounting The Brush Weather Seal
Figure 5: Mounting the Brush Weather Seal ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 17: Figure 6: Concrete Loading Diagram For Lagged In Models
Figure 6: Concrete Loading Diagram for Lagged in Models ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 18: Figure 7: Mount Outside Light And Signs
Figure 7: Mount Outside Light and Signs Figure 8: Power Unit and Junction Box ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 19: Electrical Installation Instructions
Carefully examine the restraint components and review the instructions and wiring diagram to determine the tools and supplies that are required for proper installation. For new construction, conduits must be placed as per the appropriate Pentalift pit drawing. Confi rm the conduit locations with the appropriate Pentalift pit drawing. -
Page 20: Electrical Reference Chart
153.2 ft/ 612.9 ft/ 46.7m 186.8m Approximate Motor Current 19 A 9.5 A 5.4 A 3.7 A 2.7 A 2.2 A (full load) TENV Unit ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 21: Adjustments And Testing
If the sensor body advances until it touches the bar and still the light does not come on, back the sensor body off and recheck all wiring. If you are still unable to adjust the proximity sensor, contact your authorized Pentalift representative. -
Page 22: Figure 9: Proximity Switch Adjustments
Figure 9: Proximity Switch Adjustments Figure 10: Adjustment Bolts for Tilt Hard Stops ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 23: Installation Steps Continued
Installer Name (Print) Installer Signature Date Installation Completed FAILURE TO PROPERLY INSTALL THE ULTRAHOOK MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH AND WILL VOID ALL WARRANTIES. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 24: Operation And Performance Check
Please follow all installation and set ups steps as indicated in the installation instructions and owner’s manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation. A copy of the completed steps listing with the sign off and photos of the installation as indicated at the conclusion of the installation instructions will be required prior to any Pentalift factory trouble shooting assistance. - Page 25 The above steps describe and confi rm the correct operation of this important piece of safety equipment. If the unit you have does not meet the requirements listed above, discontinue its use and/or repair it immediately. See the TROUBLE SHOOTING GUIDE section on page 25 to correct the problems or contact your Pentalift representative for any required assistance.
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Page 26: Operating Instructions
THE DOCK. NOTE: It is common for this product to be supplied in combination with other Pentalift Products. When the product supplied with other Pentalift products it is quite common for a combination control panel to be provided. The combination control panel will be a single control panel from which more than one product will be controlled and operated. -
Page 27: Figure 13: Inside Green Light
Figure 13: Inside Green Light Figure 14: Trailer in Position and Rear Impact Guard Secured ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 28: What To Do If The Vehicle Attempts To Depart When Restrained
fl ash quickly. Halt the truck/trailer and return it to the dock face. Clear the error by pressing the “RESET” button. Turn the 3-position selector switch to “DISENGAGE” before allowing the truck to depart. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27... -
Page 29: Maintenance And Lubrication
Please follow all installation and set ups steps as indicated in the installation instructions and owner’s manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation. A copy of the completed steps listing with the sign off and photos of the installation as indicated at the conclusion of the installation instructions will be required prior to any Pentalift factory trouble shooting assistance. -
Page 30: Figure 19: Lubrication Points
(but not be limited to) harmonics and vibration of cylinders, inhibited or reduced equipment performance and function, slower cycle times, hydraulic leaks unwanted activation of velocity fuses. To address concerns of this nature a change in hydraulic fl uid or a special oil additive maybe required. Contact your Pentalift representative for more information. - Page 31 Note: If the hydraulic power unit is installed in a pit, as is usually the case for dock levelers, the pit will have moderating eff ect on the temperature the hydraulic power unit is exposed to. This should be part of the consideration of hydraulic fl uid selection. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27...
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Page 32: Trouble Shooting Guide
Please follow all installation and set ups steps as indicated in the installation instructions and owner’s manual. If you are unclear or uncertain regarding any of the steps contact your Pentalift representative for clarifi cation. A copy of the completed steps listing with the sign off and photos of the installation as indicated at the conclusion of the installation instructions will be required prior to any Pentalift factory trouble shooting assistance. -
Page 33: Maintenance Mode
Ensure proper hydraulic fl uid level. e) Examine all moving parts for obstructions. If the problem cannot be solved, consult your authorized Pentalift Representative. NOTE: If the unit is in combination with a dock leveler, then both overloads will have to be reset. - Page 34 The extended proximity switch may be loose, improperly adjusted or broken. Adjust the switch. (See ADJUSTMENTS AND TESTING on page 14.) If the switch cannot be adjusted, consult your authorized Pentalift representative. b) The retracted proximity switch may be loose, improperly adjusted or broken. Adjust the switch. (See ADJUSTMENTS AND TESTING on page 14.) If the switch cannot be adjusted, consult your authorized Pentalift...
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Page 35: Replacement Parts
WITH THIS WARNING. WARRANTIES ARE SPECIFICALLY DISCLAIMED IN THE EVENT THE PURCHASER FAILS TO COMPLY WITH THIS WARNING. To expedite order processing when ordering parts, provide the following information to your Pentalift representative: 1. Model and Serial Number of equipment. -
Page 36: Mechanical Replacement Parts List
REPLACEMENT PARTS (Cont.) USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS MECHANICAL REPLACEMENT PARTS LIST Item # Part No. Description 3100078 Threaded Rod 3020390 Tension Spring 3020392 Clevis Pin 8020768 Tilt Cylinder Assembly 800049 Lynch Pin 600687 Proximity Sensor 720060 Hex Bolt 3/4-10x2”... -
Page 37: Control Panel Replacement Parts List
CONTROL PANEL REPLACEMENT PARTS LIST USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS Figure 21: Control Panel Replacement Parts ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... - Page 38 060-0540 208/3/60 Voltage 060-1041 060-0305 1A/600V 060-0381 2 Pole 060-0539 230/1/60 Voltage 060-1040 060-0305 1A/600V 060-0381 2 Pole 060-0540 208/1/60 Voltage 060-1040 060-0305 1A/600V 060-0381 2 Pole ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM...
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Page 39: Traffic Light Replacement Parts
TRAFFIC LIGHT REPLACEMENT PARTS USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS Figure 22: Traffi c Light Replacement Parts Item Part No. Description 060-0701 Traffi c Light Fixture NOTE: State Model # and Serial # when ordering replacement parts. ULTRAHOOK UHR40 VEHICLE RESTRAINT... -
Page 40: Replacement Signs
Exterior “Warning... Stand Clear of Equipment...” See Figure 7: Mount Outside Light and Signs on page 11) NOTE: State Model # and Serial # when ordering replacement parts. ULTRAHOOK UHR40 VEHICLE RESTRAINT PENTALIFT EQUIPMENT CORPORATION M065R27 August 30, 2021 1:39 PM... -
Page 41: List Of Illustrations
Figure 23: Replacement Signs ............33 ULTRAHOOK UHR40 VEHICLE RESTRAINT... -
Page 42: Pentalift Equipment Corporation Warranty
In the event the product proves defective in material or workmanship, Pentalift Equipment Corporation will at its option: 1.