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PENTALIFT EQUIPMENT CORPORATION
MODEL NUMBER : _______________
MODEL NUMBER:
Individual Model Number(s) and Serial Number(s) must be filled out by the user for future reference.
Individual Model Number(S) and Serial Number(s) must be fi lled out by the user for future reference
PENTALIFT EQUIPMENT CORPORATION
LDL DOCK LIFT
OWNERS MANUAL
CAPACITY : _______________
CAPACITY:
IT SHALL BE KEPT WITH THE MACHINE OR
LOCATED
OPERATORS AND MAINTENANCE PERSONNEL FOR
REFERENCE PURPOSES. DO NOT INSTALL, OPERATE
OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ
AND FULLY UNDERSTAND THE ENTIRE CONTENTS OF
THIS MANUAL. FAILURE TO DO SO MAY RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR DEATH.
KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE
REFERENCE.
SERIAL NUMBER : _______________
SERIAL NUMBER:
THIS MANUAL IS AN IMPORTANT DOCUMENT
WHERE
READILY
AVAILABLE
LDL Dock Lift Owners Manual
M086R06
December 8, 2017 10:37 AM
TO
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- Page 1 AND FULLY UNDERSTAND THE ENTIRE CONTENTS OF THIS MANUAL. FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM...
- Page 2 Fax: 519-763-2894 Parts Phone: 519-763-3625 Extension 625 Ask for Parts Department Pentalift Equipment Corporation provides an owners manual when equipment is shipped. Additional manuals are available at $25.00 each. IMPORTANT: The owners manuals that are provided on Pentalift Equipment Corporations website are generic in nature. They are provided for general information only.
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Page 3: Product Registration
Pentalift Equipment Corporation P.O. Box 1510, Buffalo, NY 14240-1510 Pentalift Equipment Corporation P.O. Box 1060 Guelph, Ontario N1H 6N1 Attention: Service Department Or Fax to (519) 763-2894 LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 4: Safety Information And Warnings
75% of the rated capacity. The single axle load across the sides is 50% of the rated capacity. Refer to the specification plate (See “Figure 2: Safety Label and Decal Locations” on page 3) for each dock lift’s particular rating. LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06... - Page 5 If a fallsafe situation should occur, the dock lift must be inspected by an authorized Pentalift Representative before continuing to use the dock lift. The owner must receive written authorization from Pentalift Equipment Corporation through the authorized Pentalift representative before continuing to use the dock lift.
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Page 6: Owner Responsibility
Pentalift Equipment Corporation. If requested by a customer, Pentalift Equipment Corporation is not supplying all or some of the power unit and / or con- trol components for the equipment’s application. The power unit and controls constitute important safety and functional aspects of the equipment. -
Page 7: Table Of Contents
PENTALIFT EQUIPMENT CORPORATION WARRANTY ........ -
Page 8: Safety Labeling
SAFETY LABELING Figure 1: Safety Labels and Decals LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 9: Figure 2: Safety Label And Decal Locations
If any of the safety labels or decals are missing or illegible, contact your Pentalift representative for immediate replacement. Inspection shall be done during regular maintenance and lubrication (See “MAINTENANCE AND LUBRICATION” on page 16). -
Page 10: Installation Instructions
MAY PEAK OUT AT 4000PSI. HARDWARE STORE ITEMS CAN BURST AT 150PSI. ONLY BUY REPLACEMENT PARTS FROM PENTALIFT. 1. Ensure pit conforms to appropriate Pentalift pit drawing. Ensure drain, if required, is in place prior to installing the dock lift. - Page 11 See Electrical Reference Chart. (Follow all applicable electrical codes as well.) Ensure that the thermal overload relay is set to match the full load current as shown on the motor name plate. Follow all applicable electrical codes. LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06...
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Page 12: Electrical Reference - 1 Hp
172 ft 686 ft 1339 ft 4424 ft 5355 ft 9297 ft before wiring. Approximate Motor 16 A 2.5 A 2.5 A 1.8 A Current (full load) LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 13: Electrical Reference - 3 Hp
261 ft 558 ft 1455 ft 680 ft 3486 ft before wiring. Approximate Motor 21 A 12 A 7.6 A 4.8 A Current (full load) LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 14: Electrical Reference - 7.5 Hp
232 ft 714 ft 930 ft 1743 ft before wiring. Approximate Motor 28.8 A 15.5 A 14.4 A 9.6 A Current (full load) LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 15: Figure 4: Square The Dock Lift In The Pit
15. Weld all shims together and then to the dock lift frame. Figure 4: Square the Dock Lift in the Pit LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 16: Figure 5: Shim Beneath The Fixed End Clevises And Full Roller Travel
If the visibility any of the label(s) are compromised for any reason then; either 1) Rectify the situation to allow the label to be readily visible 2) Order replacement label(s) from Pentalift for installation in a location that does facilitate complete visibility. LDL Dock Lift Owners Manual... -
Page 17: Figure 6: Guard Rail Installation
Point out the metal nametag on the unit with the serial number and capacity ratings. Make it clear that some specific person in their organization must be charged with responsibility for the maintenance of the unit. LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06... -
Page 18: Break-In And Performance Check
As the performance test is being conducted, watch closely for any signs that the dock lift might not be operating properly. If you are in doubt, refer to Operating Instructions on page 13 and Troubleshooting Guide on page 19 or contact your Pentalift representative. LDL Dock Lift Owners Manual... -
Page 19: Operating Instructions
5. Never use the unit for lifting personnel unless it has been suitably designed and manufactured for that purpose by Pentalift Equipment Corporation. Guard rails and access chains must be used. 6. The platform surface must be kept clean and free from oil, debris, etc. Keep debris, etc. from underneath the unit. -
Page 20: Figure 7: Hinged Bridge In Vertically Stored Position
Figure 7: Hinged Bridge in Vertically Stored Position Properly Secured (See Figure 7) Figure 9: Hinged Bridge must Extend a Minimum of 4” onto the Truck Bed LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 21: How To Support The Dock Lift During Routine Maintenance And Inspection
IN THIS MANUAL. THEY MAY NOT BE SAFE FOR OTHER INSPECTION, MAINTENANCE AND REPAIR PROCEDURES THAT MAY BE REQUIRED. CONTACT YOUR AUTHORIZED PENTALIFT REPRESENTATIVE FOR DIRECTION PRIOR TO UNDERTAKING ANY ACTIONS OTHER THAN THOSE DESCRIBED IN THIS MANUAL. FAILURE TO PROPERLY ADHERE TO LIFT BLOCKING PROCEDURES IS TO RISK THE SUDDEN AND UNCONTROLLED DESCENT OF THE LIFT DURING MAINTENANCE OR INSPECTION. -
Page 22: Maintenance And Lubrication
6. Operate the unit and check for any abnormal noise or vibrations. 7. Check all safety devices on the unit such as handrails, access chains, etc. including any options such as toe sensor and hydraulic hinged bridges, for proper operation. LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06... -
Page 23: Figure 11: Spring Pins
Hydraulic Fluid is DEXRON III Automatic Transmission Fluid which has an operating range of -10°C (14°F) to 50°C (122°F). If the hydraulic oil is non-standard, check the hydraulic reservoir for fluid label which will specify the particular oil requirements. LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06... -
Page 24: Figure 12: Lubrication Oil And Grease Points
Figure 12: Lubrication Oil and Grease Points LDL Dock Lift Owners Manual PENTALIFT EQUIPMENT CORPORATION M086R06 December 8, 2017 10:37 AM... -
Page 25: Trouble Shooting Guide
To conform to the terms of the Warranty, contact your authorized Pentalift representative if you are having any difficulty with the dock lift during the warranty period. Do not risk voiding the warranty by tampering with the equipment. - Page 26 If equipped with optional toe sensor, ensure toe sensors are not engaged. (I.e. obstruction under toe sensors, etc. See item 6, page 15 for definition of toe sensor.) e) If the problem cannot be solved, consult your authorized Pentalift representative. If damaged or worn parts are detected upon inspection, replacement must be undertaken immediately.
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Page 27: Replacement Parts
WITH THIS WARNING. WARRANTIES ARE SPECIFICALLY DISCLAIMED IN THE EVENT THE PURCHASER FAILS TO COMPLY WITH THIS WARNING. To expedite order processing when ordering parts, provide the following information to your Pentalift representative: 1. Model and Serial Number of equipment. -
Page 28: Replacement Parts List
REPLACEMENT PARTS LIST USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS Item # Part No. Description 300-6369 Upper Fixed End Clevis Pin 080-0001 Spring Pin 095-0002 Bushing NOTE Bushings (Set for upper and lower fixed end leg pivot points) NOTE Bypass Return Cylinder Hose Assembly (Specify length) -
Page 29: Lift Cylinder Replacement Parts
LIFT CYLINDER REPLACEMENT PARTS USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS Figure 14: Cylinder Replacement Parts Part # for Part # for Item # Description 4” OD (3 1/2” ID) 3 1/2” OD (3” ID) Cylinder Housing Assembly ----- ----- *Wiper... -
Page 30: List Of Illustrations
Figure 14: Cylinder Replacement Parts ........... 23 LDL Dock Lift Owners Manual... -
Page 31: Pentalift Equipment Corporation Warranty
Pentalift Equipment Corporation has been advised of the possibility of such damages. Such excluded damages include, but are not limited to, loss of good will, loss of profits, loss of use, interruption of business or other similar indirect financial loss.