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Woodhaven 8660 Owner's Manual

Soss hinge jig

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BEFORE BEGINNING
Identify and verify that you have all the parts listed.
Read thru the instructions at least once, familiarizing
yourself with the parts and their use before proceeding. You'll
need a #2 & #3 Phillips screwdriver for assembly.
The 8660 SOSS Hinge Jig is designed to work with a 5/8"
bushing & locknut (our PN 5030K) and a 3/8" upcut spiral bit (our PN
15406). If you have your own 3/4" bushing, make sure the nose isn't
over 3/8" long. You'll need a plunge router to cut the hinge mortises.
The quality of the plunge mechanism can effect the size of the mortise,
resulting in a poor fit if the plunge mechanism has excessive slop.
ASSEMBLY
Insert the two 1/4-20 x 3/4" flat head screws (MF010)
thru the larger countersunk holes in the SOSS Hinge Jig
(8660B). Start a 1/4-20 oval nut (5760B - flat side first) on the
end of each screw. Slide the 12" Double Track (4012) on to
the oval nuts and in the groove in the underside of the Hinge
Jig until centered end-to-end, then tighten the screws.
Insert the two 10-24 x 5/16"
flat head screws (MF001) thru the
remaining two countersunk holes
in the Hinge Jig and start a 10-24
oval nut (5750B - raised side first)
on the end of each screw.
5760B x2
MF010 x2
0 8
4 0
SOSS 100 Hinge Jig
Owners Manual
Please Read Carefully!
Parts List:
Please identify and verify that you have all of the parts
listed below prior to assembly.
Part
Description . . . . . . . . . . . Quantity
8660B
Hinge Jig for SOSS 100 . . . . . . . . . . . . . . . . . . . 1
4008
8" Double Track . . . . . . . . . . . . . . . . . . . . . . . . . 1
MF010
1/4-20 x 3/4" flat head screw . . . . . . . . . . . . . 2
5760B
1/4-20 oval nut . . . . . . . . . . . . . . . . . . . . . . . . . 2
8660T
2-7/8" One Track . . . . . . . . . . . . . . . . . . . . . . . . 2
MF001
10-24 x 5/16" flat head screw . . . . . . . . . . . . . 2
5750B
10-24 oval nut . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Slide a 2-7/8" One Track (8660T) on to each oval
nut and in to the grooves in the underside of the Hinge Jig
until covering the oval nut, then tighten each screw.
MF001 x2
e J
n g
H i
H i
0
1 0
6 0
8 6
S S
S O
8660
r
f o
i g
e
n g
8 6
6 0
T
5750B x2
x 2

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Summary of Contents for Woodhaven 8660

  • Page 1 8” Double Track . . . . . . . . . . . . . . . . . . . . . . . . . 1 The 8660 SOSS Hinge Jig is designed to work with a 5/8"...
  • Page 2 USAGE The SOSS Hinge Jig has the correct setback built-in to it for your SOSS hinge. Always index the face of the work against the Double Track and an edge of the work against the underside of the Hinge Jig. The center of the Hinge Jig is 3-7/8" from each end. Use this measurement to where the hinge mortise will be cut. Clamp the work/Double Track together in a vise, or clamp the work in a vise and use bar clamps to t e r clamp the Double Track/SOSS Hinge Jig to the work. c e n After installing the bushing and / 8 " bit in your plunge router, set the 3 - 7 bushing in the opening in the Hinge Jig. Plunge the bit down t e r c e n until it just touches the edge of the work and lock it in place. / 8 " 3 - 7 CUT THE LONG/SHALLOW MORTISE FIRST Place the mounting flange of the SOSS Stop Rod hinge between the turret and the stop rod to...
  • Page 3 CUT THE SHORT/DEEP MORTISE LAST Stop Rod Place the main body of the SOSS hinge between the turret and the stop rod, then adjust the stop rod so it's approximately 1/32" above the main body to set the plunge depth for the short/deep mortise. Loosen the two One Tracks and push them into the Hinge Jig opening until they bottom out and are visible. Tighten the screws and cut the short/deep mortise in 1/4" deep incremental clockwise passes until you reach the full depth of cut. Turret The debris generated during cutting will interfere with the bushing travel in the Hinge Jig. Clean out the debris between passes, making as Main Body of many passes as needed, until the cut is complete. SOSS Hinge i s e t i s...
  • Page 4 ACCESSORIES An optional 4512 Flip Stop mounts on an optional longer Double Track for positioning the hinge mortise a pre-set distance from the end of the work. A spacers required for distances less than 4-1/4". We recommended two Flip Stops, one for each side of the jig/end of the work. Optional longer Double Tracks (up to 96") can also be used to mount multiple jigs & stops. Optional Self-Centering drill (6509 - 9/64", 6511 - 11/64" or 6513 - 13/64") centers itself in the hinge screw mounting hole for a perfectly centered pilot hole. 6 " ©Copyright WOODHAVEN INC. 7/30/15 (800) 344-6657 or www.woodhaven.com...