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Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
CAMPBELL
HAUSFELD
Description
These generators are powered by air-
cooled four cycle engines and designed
to run at maximum RPM and give a
continuous wattage as rated. On
certain models, a low-oil level shutoff
is provided to protect the engine. This
feature is usually associated with
extended run models.
Unpacking
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Make sure any loose
fittings, bolts, etc., are tightened
before putting unit into service.
General Safety
1. Before starting or
servicing any
generator, read
and understand all
instructions. Failure
to follow safety
precautions or instructions can
cause equipment damage and or
serious personal injury. Engine
instructions for these units are
contained in a separate manual.
Retain all manuals for future
reference.
2. Never use this generator for any
application other than that
specified by the manufacturer.
Never operate this generator under
conditions not approved by the
manufacturer. Never attempt to
modify this generator to perform in
any manner not intended by the
manufacturer.
3. For maintenance and repairs, use
only products and parts
recommended by the
manufacturer.
© 1996 Campbell Hausfeld
4. Be sure that the generator is
properly grounded to an external
ground path prior to operation.
Refer to the section entitled
"Grounding Instructions" for proper
grounding procedures.
5. Be sure that the generator is
operated only by persons who have
read and understand these
instructions.
6. Be sure that the generator is placed
on a flat level surface prior to and
during operation. The generator
must not slide or shift during
operation.
7. Keep all persons away from the
generator during operation.
8. Do not allow persons wearing loose
clothing or jewelry to start or
operate the generator. Loose
clothing or jewelry may become
MANUAL
entangled in moving components,
causing equipment damage and or
personal injury.
9. Keep all persons away from parts
that move or become hot during
operation.
10. Be sure all powered devices are shut
off prior to connecting them to the
generator.
11. Keep the generator clean and well
maintained at all times.
Never operate this
generator in an
explosive atmosphere
or poorly ventilated
area.
12. Be sure that all tools and appliances
are in good repair and are properly
grounded. Use devices that have
three prong power cords. If an
Generators
surfaces or in the rain.
13. Never operate the generator with
and disconnect the spark plug wire
before performing any service or
maintenance to the unit.
14. Use only unleaded fuel. Do not refill
15. This generator may be used for
engine. This is a four cycle engine
designed to run on pure gasoline. Oil is
used for engine lubrication purposes only.
Operation
PRE-OPERATION
1. Check engine oil level. Oil is NOT
1
extension cord is used, be sure that
it has three prongs for proper
grounding.
Do not operate this
generator on wet
damaged, broken or missing parts,
or with any guarding components
removed.
Shut off the
generator engine
the fuel tank while the engine is
running. Use precautions to prevent
fuel spillage during refills. Be sure
the fuel tank cap is securely in place
before starting the engine. Clean up
any spilled fuel before starting the
engine. Allow engine to cool for at
least two minutes before refueling.
emergency stand-by service. In such
cases, a manual transfer switch must
be installed between the electric
utilities meter and the electrical
distribution box. This switch should
be installed by a licensed electrician.
Never mix oil with
gasoline for this
mixed with the gasoline, however
adequate oil supply is necessary for
proper engine lubrication. Refer to
the Engine Manual for SAE, API and
fill quantity specifications.
IN198203AV 11/96
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Table of Contents
Related Manuals for Campbell Hausfeld IN198203AV
Summary of Contents for Campbell Hausfeld IN198203AV
-
Page 1: General Safety
3. For maintenance and repairs, use only products and parts recommended by the manufacturer. © 1996 Campbell Hausfeld Generators 4. Be sure that the generator is properly grounded to an external ground path prior to operation. Refer to the section entitled "Grounding Instructions"... -
Page 2: Engine Break-In
Operating Instructions 2. Use of a Ground Fault Interrupter (GFI) is strongly recommended. Ground Fault Interrupters can significantly reduce the possibility of injury if an electrical short occurs. In order to install a GFI, the generator neutral wire must be internally grounded to the generator frame, and the frame must be properly grounded to the earth. -
Page 3: Low Oil Shutdown
Operating Instructions LOAD DEVICES 1. All load devices and extension cords should use three prong terminals. Refer to the following chart for extension cord and cable size requirements. 2. Allow the engine to run for 2-3 minutes before applying any electrical loads. -
Page 4: Maintenance
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser. B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s). -
Page 5: Troubleshooting Chart
Operating Instructions Troubleshooting Chart Symptom Alternator field is not energized Low output voltage with no load High output voltage with no load Low output voltage under load Erratic output voltage Noisy operation These diagnostic and repair procedures should be performed by an authorized service center. Possible Cause(s) 1. - Page 6 Operating Instructions Rotor Stator Main Winding 120V Main Winding 120V Green Excitation Winding Figure 1 - Generator Wiring Diagram For Dual Voltage Models Rotor Figure 2 - Generator Wiring Diagram For Single Voltage Models Yellow White Control Panel Models Only Circuit Breaker Circuit...
- Page 7 Operating Instructions TESTING GENERATOR DIODES The following method eliminates the need to disconnect the diodes from the generator wiring. 1. Use a 12 Volt battery and automotive lamp (Type 5001) to test the diodes in the generator. 2. Connect the battery and lamp as shown in Figure 3. 3.
- Page 8 Operating Instructions Notes...