Appendix; A Inspection And Maintenance Work - Vaillant ecoTEC pro Installation And Maintenance Instructions Manual

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Appendix

A
Inspection and maintenance work
The table below lists the manufacturer requirements with respect to minimum inspection and maintenance intervals. If na-
tional regulations and directives require shorter inspection and maintenance intervals, you should observe these instead of
the intervals listed. Each time inspection and maintenance work is carried out, carry out the required preparatory and com-
pletion work.
#
Maintenance work
1
Record all of the analysis results in the Benchmark Checklist in these
instructions
2
Ask the end user whether any significant problems occur when operating
the product
3
Use the diagnostics system to check the product's fault history
4
Visually inspect whether the air/flue pipe and its opening have been in-
stalled correctly in accordance with the set-up instructions
5
Check that the unit has been installed correctly and the connections have
been secured
6
Check that the condensate pipe is in good condition, that it is leak-tight
and that the drain is correct
7
Check whether all of the externally routed condensate pipes are dimen-
sioned correctly and have been insulated sufficiently (frost protection)
8
Check whether the gas flow rate corresponds with the specifications on
the data plate and lies within the tolerances specified in these instructions
9
If the gas flow rate lies outside of the tolerances specified in these in-
structions, eliminate the fault in accordance with the regulations and the
current technology
10
Check the general condition of the product and, if required, eliminate any
faults that are found
11
Carry out the combustion analysis: Measure the CO content, CO₂ content
and the CO/CO₂ ratio. For products with a rear air/flue connection: The
combustion analysis can only be carried out when the unit casing has
been removed; it is not necessary to test these products for flue gas recir-
culation
12
Check the product's recirculation at the supply air test point on the air/flue
pipe. If required, inspect the entire air/flue system and, if necessary, cor-
rect the fault
13
Disconnect the product from the electrical installation
14
Check and, if required, correct the electrical installation
15
Removing dirt from the product and the vacuum chamber
16
Visually check the heat cell to ascertain its condition and detect any cor-
rosion, rust or damage, and carry out maintenance work, if required
17
Check that the gas stopcock and service valves function correctly
18
Check the quality of the heating water: Clarity (clouding), correct inhibitor
and pH value
19
Removing the compact thermal module
20
Check the burner for damage
21
Checking the insulating mats in the combustion area and replacing dam-
aged insulating mats
22
Cleaning the heat exchanger
23
Cleaning the condensate trap
24
Filling the condensate trap
25
Installing the compact thermal module
26
Checking the pre-charge pressure of the expansion vessel
27
Cleaning the filter in the cold water inlet
28
Check the impeller sensor for dirt/damage
29
If the water volume is insufficient (domestic hot water) or the outlet tem-
perature is insufficient, check the secondary heat exchanger
30
Reassemble the product
31
Opening the service valves
38
Interval
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
at regular intervals
at regular intervals
at regular intervals
at regular intervals
Annually
Annually
at regular intervals
at regular intervals
at regular intervals
at regular intervals
at regular intervals
After each time maintenance
work is carried out
Annually
Installation and maintenance instructions ecoTEC pro 0020209589_04
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