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Summary of Contents for dymax BlueWave VisiCure LED DX-1000
- Page 1 System Discontinued 1/1/2019 Dymax BlueWave LED DX-1000 VisiCure ® ® User Guide Small-Area LED Light Source ■ Instructions for Safe Use ■ Setup and Operation Maintenance ■ ■ Ordering Spare Parts and Accessories...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Contents Introduction ..............................4 Introduction to the User Guide ............................4 Where to Get Help ................................4 Safety ................................4 Specific Safety Considerations ............................5 Dymax Light-Curing System Safety Considerations ......................5 Product Overview ............................7 Description of the BlueWave LED DX-1000 VisiCure ....................... -
Page 4: Introduction
To use a BlueWave LED VisiCure system safely, it must be set up and operated in accordance with the instructions given by Dymax. Using the system in any other manner will impair the protection of the system. Dymax assumes no liability for any changes that may impair the protection of the BlueWave LED VisiCure system. -
Page 5: Specific Safety Considerations
To learn about the safe handling and use of light-curable formulations, obtain and read the MSDS for each product. Dymax includes an MSDS with each adhesive sold. In addition, fluid product MSDS can be requested through the Dymax website. - Page 6 Flexible Film – Translucent light-blocking, flexible urethane films can be used to quickly create workstation shielding. This light-blocking, flexible urethane film is available from Dymax. Call for assistance. High-Temperature Surfaces Surfaces exposed to high-intensity curing lights may rise in temperature. The intensity, distance, exposure time, cooling fans, and composition of the surface can all affect the rise in surface temperature.
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Page 7: Product Overview
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Bright, Visible Light The bright, visible light energy emitted by curing systems can cause eye strain if proper eye protection or shielding is not used. The proper use of tinted eye protection and/or opaque/tinted shielding can be utilized to reduce eye strain and address this concern. -
Page 8: Special Features And Benefits Of The Bluewave Led Dx-1000 Visicure System
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Special Features and Benefits of the BlueWave LED DX-1000 VisiCure System The Dymax BlueWave LED DX-1000 VisiCure is engineered for precise performance and long service life. Key features include: Feature Benefit Curing area up to 1" x 1.5"... -
Page 9: Validation
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Use a Radiometer to correlate the percent power output to a reading in W/cm . The adjustment of power level and correlation to a light-intensity value (W/cm ) enables precise control of light intensity during validation and operation. -
Page 10: Front Control Panel
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Front Control Panel In addition to the Light Intensity Control Feature, the Front Control Panel (Figure 4) includes: Run/Stop Button — Pressing this button starts a curing cycle. In timed operation, pressing and releasing ■... -
Page 11: Back Panel
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Back Panel The Back Panel (Figure 5) includes these components and connection points: Power Cord Receptacle — Connection point for the Power Cord. ■ I/O (On/Off) Switch ■ — Moving the switch to the I (on) position powers up the Controller. Moving the switch to the O (off) position cuts power to the Controller. -
Page 12: Assembly And Setup
Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem. - Page 13 Dymax BlueWave® LED DX-1000 VisiCure® User Guide Table 1. Parts List Base System Flood Mode Spot Mode Lab Developer Package Package Package 41047 41051 41055 41048 41052 41056 Part 41046 41049 41053 41057 Irradiator Head with Collimating Optic #1 ...
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Page 14: System Connections
Dymax BlueWave® LED DX-1000 VisiCure® User Guide System Connections Figure 7. Installing Cables on the Back Panel of the Controller Power Cord Footswitch Jack and Connection Irradiator Head Interconnect Cable Figure 8. Attaching the Irradiator Head to the Optional Stand... -
Page 15: Operating The Led Light
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Operating the LED Light WARNINGS! Looking directly at the high-intensity light emitted by the BlueWave LED DX-1000 VisiCure can result in eye injury. To prevent eye injury, never look directly at the high- intensity light and always wear protective goggles (provided). -
Page 16: Using Advanced And Optional Features
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Using Advanced and Optional Features Using the Optional Stand You can purchase an optional stand that enables convenient and efficient use of the BlueWave LED DX-1000 VisiCure on a bench top. To assemble and use the stand, follow these steps: 1. -
Page 17: Using The Plc Interface
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Using the PLC Interface The BlueWave LED DX-1000 VisiCure includes a 15-Pin D-Subminiature Connector for communication with a PLC or similar process control equipment. The connector provides for input and output signals. Table 2. Pinouts for 15-Pin D-Subminiature Connector on BlueWave LED DX-1000 VisiCure... - Page 18 Dymax BlueWave® LED DX-1000 VisiCure® User Guide Figure 13. Pinout Diagram for 15-Pin D-Subminiature Connector...
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Page 19: System Cleaning
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Cleaning and Maintenance System Cleaning Optic Lens Based on the cleanliness of your operating environment, establish a schedule for cleaning the LED Light- Source Lens. When cleaning is required, shut the unit down and allow it to cool. Then clean the Lens surface (Figure 14) with a clean lint-free cloth and isopropyl alcohol. - Page 20 Dymax BlueWave® LED DX-1000 VisiCure® User Guide Figure 15. Cooling Fan Filter Replacement Fan Filter Cover Foam Fan Filter Cooling Fan Inspect and Replace Fuses The Controller uses two Fuses held in a Fuse Holder. Follow these steps to inspect and replace the Fuses if indicated as a corrective action based on troubleshooting: 1.
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Page 21: Error Codes And Troubleshooting
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Error Codes and Troubleshooting If your BlueWave LED DX-1000 VisiCure displays an error code (Er01 for example), you can determine the cause of the error by referring to Table 3. If your BlueWave is not responding as expected, you can probably resolve the issue using the troubleshooting chart (Table 4). - Page 22 Dymax BlueWave® LED DX-1000 VisiCure® User Guide Table 4. Troubleshooting Chart for BlueWave LED DX-1000 VisiCure Problem Possible Cause Corrective Action Power Cord not plugged Check Power Connection and condition. in or damaged BlueWave LED DX-1000 VisiCure does not power up Onboard Fuse blown Check Onboard Fuse.
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Page 23: Spare Parts And Accessories
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Spare Parts and Accessories Options/Accessories Item Part Number Personal Protection Equipment Protective Goggles — Green 35286 Protective Goggles — Gray (standard model included with unit) 35285 Face Shield 35186 Flexible Amber Shielding with Magnetic Attachment Strip... - Page 24 Dymax BlueWave® LED DX-1000 VisiCure® User Guide Spare/Replacement Parts Item Part Number Key System Components DX-1000 Controller 40599 DX-1000 Irradiator 40588 Fuses Fuses: F2.0 amp 37236 Fan Filters Fan Filter and Holder (Irradiator Head) 5097 Fan Filter Media (Irradiator Head)
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Page 25: Specifications
Dymax BlueWave® LED DX-1000 VisiCure® User Guide Specifications Packages North American Asian Version No Power Package Version (120V (Type G Cord* power cord) power cord) Basic System 41046 Includes irradiator head with collimating optic #1, controller, footswitch, and magnetic shielding. Choice of interface cable and power cord. - Page 26 Dymax BlueWave® LED DX-1000 VisiCure® User Guide Figure 17. BlueWave® LED DX-1000 Intensity by Distance and Delivery Mode Figure 18. BlueWave LED DX-1000 Spectral Output...
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Page 27: Warranty
Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment. - Page 28 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application.
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