dymax BlueWave LED DX-1000 User Manual
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dymax BlueWave LED DX-1000 User Manual

Small-area led light source
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Dymax BlueWave
Small-Area LED Light Source
■
Instructions for Safe Use
■
Setup and Operation
Maintenance
■
■
Ordering Spare Parts and Accessories
System Discontinued 1/1/2019
LED DX-1000 User Guide
®

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Summary of Contents for dymax BlueWave LED DX-1000

  • Page 1 System Discontinued 1/1/2019 Dymax BlueWave LED DX-1000 User Guide ® Small-Area LED Light Source ■ Instructions for Safe Use ■ Setup and Operation Maintenance ■ ■ Ordering Spare Parts and Accessories...
  • Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.

  • Page 3: Table Of Contents

    Back Panel ..................................11 Assembly and Setup ........................... 12 Unpacking and Inspecting Your Shipment ........................12 Parts Included in the BlueWave LED DX-1000 Small-Area LED Light Source ..............12 System Connections ..............................13 Operating the LED Light ..........................14 Powering up the Controller ............................14 Using Advanced and Optional Features .......................

  • Page 4: Introduction

    Dymax assumes no liability for any changes that may impair the protection of the BlueWave® LED DX-1000 system. General Safety Considerations All users of Dymax LED light sources should read and understand this user guide before assembling and using the system.

  • Page 5: Specific Safety Considerations

    Dymax BlueWave® LED DX-1000 User Guide To learn about the safe handling and use of light-curable formulations, obtain and read the MSDS for each product. Dymax includes an MSDS with each adhesive sold. In addition, fluid product MSDS are available on our website.
  • Page 6 Standard Dymax UV light-curing systems have been designed primarily to emit UVA energy (Figure 1). The energy emitted from the Dymax BlueWave® LED DX-1000 system is in the upper end of the UV portion of the spectrum. UVA energy is generally considered the safest of the three UV ranges: UVA, UVB, and UVC.

  • Page 7: Product Overview

    The BlueWave LED DX-1000 consists of two main components: a Controller that contains the User Interface and Power Supply, and an LED Irradiator Head. A cable connects the two components (Figure 2).

  • Page 8: Special Features And Benefits Of The Bluewave ® Led Dx-1000 System

    Dymax BlueWave® LED DX-1000 User Guide Special Features and Benefits of the BlueWave LED DX-1000 System ® The Dymax BlueWave® LED DX-1000 is engineered for precise performance and long service life. Key features include: Feature Benefit Curing area up to 1" x 1.5"...

  • Page 9: Validation

    Dymax BlueWave® LED DX-1000 User Guide Figure 3. Intensity Control Feature on the BlueWave® LED DX-1000 LED Power Level Bars Light Intensity Up Button Light Intensity Down Button Validation Tests should be conducted prior to production to determine the time and light intensity required to fully cure your resin.

  • Page 10: Front Control Panel

    Dymax BlueWave® LED DX-1000 User Guide Front Control Panel In addition to the Light Intensity Control Feature, the Front Control Panel (Figure 4) includes: Run/Stop Button — Pressing this button starts a curing cycle. In timed operation, pressing and releasing ■...

  • Page 11: Back Panel

    Dymax BlueWave® LED DX-1000 User Guide Back Panel The Back Panel (Figure 5) includes these components and connection points: Power Cord Receptacle — ■ Connection point for the Power Cord. I/O (On/Off) Switch — Moving the switch to the I (on) position powers up the Controller. Moving the ■...

  • Page 12: Assembly And Setup

    Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem.

  • Page 13: System Connections

    Dymax BlueWave® LED DX-1000 User Guide System Connections Figure 7. Installing Cables on the Back Panel of the Controller Power Cord Footswitch Jack and Connection Irradiator Head Interconnect Cable Figure 8. Attaching the Irradiator Head to the Optional Stand Irradiator Head...

  • Page 14: Operating The Led Light

    To prevent equipment damage, never operate the unit with the Lens Cover in place. Powering up the Controller Follow these steps to operate the BlueWave LED DX-1000 system: 1. Move the Power Switch on the Back Panel of the Controller to the On (I) position. The Power Supply and Timer are now operational.

  • Page 15: Using Advanced And Optional Features

    2. Attach the Irradiator Head unit to the Irradiator Head Support Arm using the two M5 x 10 mm Mounting Screws and the 3 mm hex wrench. 3. Place the Stand Base Unit over the BlueWave LED DX-1000 Controller. 4. Adjust the height of the Irradiator Head Support Arm using the locking Height Adjustment handle on the Irradiator Head Support Arm (Figure 12).
  • Page 16 Dymax BlueWave® LED DX-1000 User Guide Figure 12. Assembling the Optional Stand Upright Irradiator Head Support Arm Attachment Point for Irradiator Head Height Adjustment Handle Work Pad Stand Base Unit...

  • Page 17: Using The Plc Interface

    The BlueWave® LED DX-1000 includes a 15-Pin D-Subminiature Connector for communication with a PLC or similar process control equipment. The connector provides for input and output signals. Table 1. Pinouts for 15-Pin D-Subminiature Connector on the BlueWave LED DX-1000 Pin Number...
  • Page 18 Dymax BlueWave® LED DX-1000 User Guide Figure 13. Pinout Diagram for 15-Pin D-Subminiature Connector...

  • Page 19: System Cleaning

    Dymax BlueWave® LED DX-1000 User Guide Cleaning and Maintenance System Cleaning Optic Lens Based on the cleanliness of your operating environment, establish a schedule for cleaning the LED Light- Source Lens. When cleaning is required, shut the unit down and allow it to cool. Then clean the Lens surface (Figure 14) with a clean lint-free cloth and isopropyl alcohol.
  • Page 20 Dymax BlueWave® LED DX-1000 User Guide Figure 15. Cooling Fan Filter Replacement Fan Filter Cover Foam Fan Filter Cooling Fan Inspect and Replace Fuses The Controller uses two Fuses held in a Fuse Holder. Follow these steps to inspect and replace the Fuses if indicated as a corrective action based on troubleshooting: 1.

  • Page 21: Error Codes And Troubleshooting

    Dymax BlueWave® LED DX-1000 User Guide Error Codes and Troubleshooting If your BlueWave® LED DX-1000 displays an error code (Er01 for example), you can determine the cause of the error by referring to Table 2. If your BlueWave is not responding as expected, you can probably resolve the issue using the troubleshooting chart (Table 3).
  • Page 22 Dymax BlueWave® LED DX-1000 User Guide Table 3. Troubleshooting Chart for BlueWave® LED DX-1000 Problem Possible Cause Corrective Action Power Cord not plugged Check Power Connection and condition. in or damaged BlueWave LED DX-1000 does not power up Onboard Fuse blown Check Onboard Fuse.

  • Page 23: Spare Parts And Accessories

    Dymax BlueWave® LED DX-1000 User Guide Spare Parts and Accessories Options/Accessories Item Part Number Personal Protection Equipment Protective Goggles — Green 35286 Protective Goggles — Gray (standard model included with unit) 35285 Face Shield 35186 Flexible Amber Shielding with Magnetic Attachment Strip...
  • Page 24 Dymax BlueWave® LED DX-1000 User Guide Spare/Replacement Parts Item Part Number Key System Components DX-1000 Controller 40599 DX-1000 Irradiator 40588 Fuses Fuses: F2.0 amp 37236 Fan Filters Fan Filter and Holder (Irradiator Head) 5097 Fan Filter Media (Irradiator Head) 40008...

  • Page 25: Specifications

    Dymax BlueWave® LED DX-1000 User Guide Specifications Packages North American Asian Version No Power Package Version (120V (Type G Cord* power cord) power cord) Basic System 40560 Includes irradiator head with collimating optic #1, controller, footswitch, and magnetic shielding. Choice of interface cable and power cord.
  • Page 26 Dymax BlueWave® LED DX-1000 User Guide Figure 17. BlueWave® LED DX-1000 Intensity by Distance and Delivery Mode Figure 18. BlueWave LED DX-1000 Spectral Output...

  • Page 27: Index

    Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment.
  • Page 28 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application.

This manual is also suitable for:

40560

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