Related Manuals for Aentron M Series
Summary of Contents for Aentron M Series
- Page 1 Table of Contents Lithium-ion Battery 1 kWh - 12 V DC / 24 V DC / 48 V DC Type M A12010M A24010M A48010M Version 1.3 Operating Manual English...
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Page 2: Table Of Contents
Symbols, Warning Signs and Mandatory Signs ......6 1.3.3. Abbreviations ..................6 1.4. Labelling ..................... 7 1.5. Contact Address ................7 About the aentron Lithium-ion Battery ........ 8 2.1. Using the Lithium-ion Battery ............8 2.1.1. Intended Use ..................8 2.1.2. Foreseeable Misuse ................. 8 2.2. - Page 3 8.3. Frequently Asked Questions (FAQ) ........... 40 Legal Information ..............43 9.1. Warranty Conditions ..............43 9.2. Material and Legal Defects ............43 9.3. Approvals and EU Declaration of Conformity ......44 Page 3/53 Lithium-ion Battery aentron GmbH Version 1.3...
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Page 4: Introduction
"1.0". The version will be increased by "1" with every revision. aentron GmbH reserves the right to make changes to systems and documentation without notifying users of previous versions. If the lithium-ion battery is passed or sold on to third parties, the... -
Page 5: Terminology
Measures for preventing the hazard NOTICE Indicates a situation that could lead to property damage. Measure for preventing the property damage Application tips and particularly useful information Page 5/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 6: Symbols, Warning Signs And Mandatory Signs
■ BMS = Battery Management System ■ BLK = Black ■ CAN = Controller Area Network / Serial Bus System ■ GND = Chassis Ground ■ CCCV = Constant Current, Constant Voltage Page 6/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 7: Labelling
Introduction Labelling 1.7. Labelling Every lithium-ion battery from aentron GmbH is fitted with a type plate. This is located on the front / top of the lithium-ion battery. Figure 1: Type plate (example) 1 Type name 2 Voltage, Capacity, Energy... -
Page 8: About The Aentron Lithium-Ion Battery
About the aentron Lithium-ion Battery 2.1. Using the Lithium-ion Battery The aentron lithium-ion battery has been designed so that it can be used as a modular assembly, either as a single device or in a parallel configuration with other appropriate lithium-ion batteries of the same capacity and power of up to 60 V. -
Page 9: Technical Data
The conditions at the location of usage of the lithium-ion battery must match the conditions which are presented as permissible ambient conditions in this operating manual. aentron GmbH assumes no liability for damage arising from use in different conditions. 2.5. -
Page 10: Electrical Specification
About the aentron Lithium-ion Battery Technical Data 2.6. Electrical Specification 12 Vdc / 24 Vdc / 48 Vdc - 1 kWh Li-ion Type M (60 A) Nominal voltage [Vdc] 12 / 24 / 48 Operating voltage [Vdc] 12 to 16 / 21 to 28 / 42 to 56... -
Page 11: Ambient Conditions
About the aentron Lithium-ion Battery 2.8. Ambient Conditions Recommended operating 0 to +30 temperature range [°C] Max. Component standby temperature [°C] Min. operating temperature [°C] Max. operating temperature [°C] Charging temperature range [°C] +0 to +45 Relative humidity [%] 5 - 95 Transport / delivery conditions -20 °C to +30 °C at 65 % ambient humidity... -
Page 12: Scope Of Delivery
About the aentron Lithium-ion Battery Scope of Delivery 2.10. Scope of Delivery 1 kWh - Type M and 12 V, 24 V, 48 V Figure 3: Scope of Delivery (1 kWh - Type M) 1 Energy storage system 2 4 x cover mounting holes (M6 x 20 mm) -
Page 13: Safety
The warning signs and labels attached on the lithium-ion battery must always be complete and in a legible condition. Replace damaged or illegible signs. Please refer to your authorised aentron dealer. ■ Only perform installation, cleaning and / or disassembly work when the lithium-ion battery is switched off. -
Page 14: Thermal Hazards
DO NOT attempt to replace the fuse, otherwise the warranty for the lithium-ion battery will be invalidated. ■ ONLY use chargers which have been authorised by aentron GmbH. ■ Ensure correct polarity when connecting the lithium-ion battery and the charger. -
Page 15: Electrical Hazards
24 - 48 hours to prevent internal cell short circuit (slow-burn short circuit). Refer to your authorised aentron dealer immediately for further assistance. 3.4. Electrical Hazards Fatal electric shock possible due to improper handling of the lithium-ion battery. -
Page 16: Preparation For Use
5.7 mm (0 to 1000 V to 120 A) / -40 to +125 °C ■ (-) terminal; blk RADLOK: 5.7 mm (0 to 1000 V to 120 A) / -40 to +125 °C Page 16/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 17: Led Definition
> 15.5 V > 27 V > 55 V Battery full green green / > 17 V > 30 V > 59 V Battery in overcharged condition / Terminate charging process immediately Page 17/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 18: Interfaces External Systems
High / Low PIN 4 (yellow) PIN 5 (gray) PIN 6 (pink) PIN 7 (blue) E-Switch High / Low PIN 8 (red) Figure 5: Parallel module configuration (1 kWh - Type M) Page 18/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 19: Transport And Storage
Store away the original packaging for servicing / repairs / disposal at the end of the service life. In case of any doubt, please refer to your authorised aentron dealer. Shipping a lithium-ion battery without approved packaging may lead to penalties and fines. -
Page 20: Unpacking
Check the completeness of the delivery using the delivery note. Record any transport damage in writing and report this immediately to the freight forwarder and aentron GmbH or your authorised aentron dealer. 4.5. Installation 4.5.1. Installation Location of the Lithium-ion Battery For the location of installation of the lithium-ion battery, please pay attention to the ambient conditions;... -
Page 21: Electrical Connection
Type M fuse: 63 A If the internal fuse of the lithium-ion battery fails, please refer to your authorised aentron dealer for support and repairs. DO NOT attempt to replace the fuse, otherwise the warranty for the lithium-ion battery will be invalidated. -
Page 22: Checking The Functions
≤ 14 V ≤ 25 V ≤ 50 V If the voltage deviates from the defined range, refer to your authorised aentron dealer. If the voltage is in the defined range, the lithium-ion battery can be used. ... -
Page 23: Commissioning
≤ 25 V ≤ 50 V If the voltage deviates from the defined range, refer to your authorised aentron dealer. If the voltage is in the defined range, the lithium-ion battery can be used. Charge the lithium-ion battery completely before using it. -
Page 24: Operation The Lithium-Ion Battery
The function of the lithium-ion battery is blocked until the condition over / undervoltage is resolved. Shutdown Mode In shutdown mode, the lithium-ion battery stops all normal functions and there is no power at the feed terminal. Page 24/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 25: Parallel Connection
Make sure that the lithium-ion batteries are connected so that the current is distributed evenly to the lithium-ion batteries; see connection figure 6. Figure 6: Parallel connection (1 kWh Type M) 1 Component ports 2 Busbar 3 Consumer Page 25/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 26: Normal Operation
≤ 25 V ≤ 50 V If the voltage deviates from the defined range, refer to your authorised aentron dealer. If the voltage is in the defined range, the lithium-ion battery can be used. Charge the lithium-ion battery completely before using it. -
Page 27: Charging
42.0 V 56.0 V To charge the lithium-ion battery, proceed as follows: Make sure to use a charger authorised by aentron GmbH. Make sure that the lithium-ion battery is switched off and the status LED is NOT illuminated. Connect the supplied (+) RED cable to the correspondingly marked (+) RED power terminal. -
Page 28: Charging Method
The lithium-ion batteries are optimally charged based on the CCCV method at an ideal temperature of +10 °C to +30 °C. Furthermore, all chargers recommended by aentron GmbH are fitted with a float charging function with a maximum float delta of 1 V. This ensures that the lithium-ion battery is always fully charged and that the long-term strain of the lithium-ion battery is minimised at high SoC values. -
Page 29: Cleaning, Maintenance And Care
Turn off the lithium-ion battery when not using the batteries for extended periods, to avoid a deep discharge of the module. aentron GmbH has implemented extensive hard- and software functions, to prevent the modules entering a deep discharge mode. The user is nevertheless obligated, to avoid a deep discharge through appropriate operational procedures. - Page 30 (Discharge power dependend of the usable capacity) If a lithium-ion battery reaches the deep discharge- protection mode, it is considered as an „abuse“ by aentron. At the second time the warranty expires (chapter 10.1 Warranty conditions). To bring the battery into operational mode, an aentron- customer service is required.
- Page 31 If the lithium-ion battery requires to be serviced within the warranty time, contact your aentron-dealer. Remove all the devices before shipping to aentron GmbH. For service or repair, please send the lithium-ion battery to an aentron designated dealer. Please note that the transport of the lithium must be conducted with an authorized UN38.3 ADR suitable l transport-box.
- Page 32 Temperature increase of the lithium-ion battery in inactive mode. 6.5.2. Dangerous good labels on the transport box Original transport box of aentron GmbH On the original transport box you can find all the relevant labels . If the labels are legible, nothing else has to be considered.
- Page 33 If you have further questions to the topic „return of dangerous goods “, our customer service is available ■ Tel.: +49 8105 398 98-0 workdays from 09:00 to 17:00 ■ info@aentron.com Page 33/53 Lithium-ion Battery aentron GmbH Version 1.3...
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Page 34: Cleaning And Care
SoH-value. The charging time extends significant. ■ Switch off the lithium-ion battery when it is not in use or connect it with a charger, to counteract a deep discharge. Page 34/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 35: Decommissioning And Disposal
The electrical connection of the lithium-ion battery has been removed. If necessary, remove the E-Switch connections. Remove the lithium-ion battery from the mounting rail set. If necessary, disassemble the mounting rail set. The lithium-ion battery has been decommissioned. Page 35/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 36: Storage
/ fire extinguisher with non-conductive foam Step 3: Isolate -> Place the lithium-ion battery in a secure location for at least seven days and also cover it with sand. Page 36/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 37: Winter Storage
NEVER dispose of the lithium-ion battery in domestic waste / residual waste. Dispose of materials which can be sent for recycling properly, always keeping our environment in mind. Page 37/53 Lithium-ion Battery aentron GmbH Version 1.3... -
Page 38: Faults And Notifications
> 0 °C temperature: < -10 °C With the E-Switch activated, The fuse has blown. Refer to the battery is still at 0 V and your authorised aentron dealer. battery-charging is attempted. During the Lithium-ion Battery cells are Stop the charging process charging damaged. - Page 39 0.7 C as much as discharge current is above the possible. C-rate d) The average charge current d) The average charge current should not be more than 0.5 C. is above 1 C. Page 39/53 Lithium-ion Battery aentron GmbH Version 1.3...
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Page 40: Emergencies
Frequently Asked Questions (FAQ) What is the best way to put the lithium-ion battery into operation? ■ aentron lithium-ion batteries are delivered with a charge level of between 30 % to 50 % SoC, and must be fully charged prior to use. ■... - Page 41 Self-discharge occurs regardless of whether a battery is connected to a device or not. ■ When an aentron lithium-ion battery is switched off, the average rate of self-discharge is 1 % to 2 % per month. ■ We recommend charging the battery to a charge level of at least 50 % once per year.
- Page 42 ■ aentron lithium-ion batteries are wholly recyclable. Do the lithium-ion batteries require cell balancing? ■ All lithium-ion batteries from aentron GmbH boast integrated, passive cell balancing as standard. ■ Cell balancing ensures for maximum performance of the lithium-ion battery and maximises service life.
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Page 43: Legal Information
/ electrical (EMC) influences, as long as they are not caused by the aentron GmbH product. aentron GmbH is not liable for defects caused by inappropriate handling, storage or similar by the customer. -
Page 44: Approvals And Eu Declaration Of Conformity
Aesthetic or superficial faults which impair neither the form, value nor functioning of the product. If aentron GmbH is responsible for a defect, aentron GmbH is entitled to provide subsequent improvement or supply a replacement at its discretion. No claims are made as to the ability to supply previous versions or the ability to upgrade delivered devices to the latest version. - Page 45 IEC 62133 Ed2.0 Secondary cells and batteries containing alkaline or other non-acidic electrolytes - Safety requirements for portable sealed secondary cells, and for batteries made from them, for use in portable applications Page 45/53 Lithium-ion Battery aentron GmbH Version 1.3...
- Page 46 Electromagnetic compatibility (EMC) is the ability of electronic equipment to interact properly in the electronic environment. Even though all energy systems from aentron GmbH are designed and specified to comply with EMC regulatory limits, there is no guarantee that interference will not occur within a system.
- Page 47 Protect the lithium-ion battery against an accidental switch-on. Install an appropriate service report at the E-switch board and the charger connector. Measure the DC-output with a calibrated multi-meter. The preperation for the maintenance is done. Page 47/53 Lithium-ion Battery aentron GmbH Version 1.3...
- Page 48 Visual check of the communication cables (Comm), connectors and the inolation. Check of all interfaces and retighten if looseness detected. Check the mounting of the housing at the installation location. Page 48/53 Lithium-ion Battery aentron GmbH Version 1.3...
- Page 49 4. Measure the DC-output of all the modules of the system. 5. If the DC-output of one module differs more than 4 V DC from the normal module value, contact aentron for further support. Temperature check: 1. The battery is switched off for at least 12 hours.
- Page 50 Checking of the safety functions* (Only Type R) * The following checks can only be executed by aentron service personnel or after participating in a certified partner training held by aentron. Eventually the test values may need to be adjusted in order to check the functions.
- Page 51 (Eventually adjust the safety limit in order to check the functions) - Expected result: Automatic permanent opening of the contactor. An alarm needs to be registered on the display. Page 51/53 Lithium-ion Battery aentron GmbH Version 1.3...
- Page 52 - Expected result: Automatic permanent opening of the contactor. An alarm needs to be registered on the display. - Information: Reset the safety values after a successful battery check. Date Location Sign Page 52/53 Lithium-ion Battery aentron GmbH Version 1.3...
- Page 53 Plans aentron GmbH Dornierstraße 21 82205 Gilching Germany Tel.: +49 8105 398 98-0 Fax: +49 8105 398 98-29 E-Mail: info@aentron.com Modifications and errors reserved 06.2020 Page 53/53 Lithium-ion Battery aentron GmbH Version 1.3...
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