Fein WSG 11-125R Repair Instructions

Fein WSG 11-125R Repair Instructions

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Schleifen
Repair instructions
Applies to:
WSG 11-125R (C); WSG 11-125RT (C); WSG 11-150R (C);
WSG 11-150RT (C); WSG 15-125PR (C); WSG 15-125PRT (C);
WSG 17-125PR (C); WSG 17-125PRT (C); WSG 17-150PR (C);
WSG 17-150PRT (C); WSG 17-70INOX R (C); WSG 17-70INOX RT (C)

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Summary of Contents for Fein WSG 11-125R

  • Page 1 Schleifen Repair instructions Applies to: WSG 11-125R (C); WSG 11-125RT (C); WSG 11-150R (C); WSG 11-150RT (C); WSG 15-125PR (C); WSG 15-125PRT (C); WSG 17-125PR (C); WSG 17-125PRT (C); WSG 17-150PR (C); WSG 17-150PRT (C); WSG 17-70INOX R (C); WSG 17-70INOX RT (C)
  • Page 2: Table Of Contents

    Fitting the armature ......................35 9.2.3 Fitting the stator ........................ 36 C-SC_CSSM Version 1.0 29.01.2020 Page 2 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 3 Setting gearbox clearance ......................52 10 Inspection following repairs ......................53 C-SC_CSSM Version 1.0 29.01.2020 Page 3 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 4: Models Described

    WSG 17-70INOX RT (C) 7 222 55 ..C-SC_CSSM Version 1.0 29.01.2020 Page 4 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 5: Technical Data

    Up-to-date test data for all devices can be found in the FEIN electronic information system. Special tools, lubricants and auxiliary substances The special tools catalogue and the lubricants and container sizes available from FEIN can be found in the FEIN electronic information system.
  • Page 6: Symbols Used

    Part of the navigation interface. C-SC_CSSM Version 1.0 29.01.2020 Page 6 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 7: Notes And Requirements

    C. & E. Fein GmbH assumes no responsibility for the completeness, relevance, quality or correctness of the information provided. Liability claims against C. & E. Fein GmbH that relate to material or immaterial damage caused by the use or failure to use the information provided or by the use of incorrect or incomplete information are excluded.
  • Page 8: Safety Instructions

    Measure that must be taken in order to avoid this danger. C-SC_CSSM Version 1.0 29.01.2020 Page 8 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 9 NFORMATION C-SC_CSSM Version 1.0 29.01.2020 Page 9 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 10: Tools, Lubricants And Auxiliary Substances Required

    64102069007 Pipe 64101002004 Assembly aid 64122121010 Pressure piece 64122003000 C-SC_CSSM Version 1.0 29.01.2020 Page 10 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 11: Lubricants And Auxiliary Substances Required

    Schleifen Tools, lubricants and auxiliary substances required 6.3 Lubricants and auxiliary substances required WSG 11-125R (C); WSG 11-125RT (C); WSG 15-125PR (C); WSG 15-125PRT (C); WSG 17-125PR (C); WSG 17-125PRT (C); Grease 04010101004 21 g Gearbox WSG 11-150R (C); WSG 11-150RT (C); WSG 17-150PR (C); WSG 17-70PRT (C); WSG 17-70INOX R (C);...
  • Page 12: Test And Diagnostics Options

    Test and diagnostics options Test and diagnostics options Currently unavailable. C-SC_CSSM Version 1.0 29.01.2020 Page 12 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 13: Disassembly

    Remove the cable clamp (4). Remove the terminals (5). C-SC_CSSM Version 1.0 29.01.2020 Page 13 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 14 Unscrew the two screws (3) and remove the electronics. Remove the handle half shell (4). C-SC_CSSM Version 1.0 29.01.2020 Page 14 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 15: Removing The Housing

    Open the two terminals (1) and remove the cables. WSG 15 C-SC_CSSM Version 1.0 29.01.2020 Page 15 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 16 Simultaneously press the lugs (1). Remove the electronics (2). C-SC_CSSM Version 1.0 29.01.2020 Page 16 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 17: Removing The Carbon Brushes

    Repeat steps 1 to 6 on the opposite side of the machine. C-SC_CSSM Version 1.0 29.01.2020 Page 17 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 18: Removing The Gearbox Housing

    Remove the spring (4). Unscrew the four screws (5). C-SC_CSSM Version 1.0 29.01.2020 Page 18 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 19 8.2.3 Removing the gearbox housing Remove the gearbox housing (1). C-SC_CSSM Version 1.0 29.01.2020 Page 19 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 20: Removing The Motor

    Remove the air guide ring (1). Remove the stator. C-SC_CSSM Version 1.0 29.01.2020 Page 20 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 21 Schleifen Disassembly 8.3.1 Removing the stator C-SC_CSSM Version 1.0 29.01.2020 Page 21 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 22: Removing The Armature

    Removing the gearbox housing Tools: Plastic hammer Remove the armature (1). C-SC_CSSM Version 1.0 29.01.2020 Page 22 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 23: Disassembling The Armature

    Remove the bearing bush (1). Remove the bevel pinion (2). C-SC_CSSM Version 1.0 29.01.2020 Page 23 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 24 Remove the plate (3). Remove the deep groove ball bearing (4). C-SC_CSSM Version 1.0 29.01.2020 Page 24 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 25: Removing The Gearbox

    Remove the bearing plate (3). Remove the washer(s) (4). C-SC_CSSM Version 1.0 29.01.2020 Page 25 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 26: Disassembling The Bearing Plate

    Unscrew the three screws (3). Remove the plate (4). C-SC_CSSM Version 1.0 29.01.2020 Page 26 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 27 8.4.2 Disassembling the bearing plate Press out the deep grooved ball bearing (1). C-SC_CSSM Version 1.0 29.01.2020 Page 27 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 28: Disassembling The Gearbox Housing

    Remove the air guide ring (1). Remove the pushbutton (2). C-SC_CSSM Version 1.0 29.01.2020 Page 28 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 29 Only remove the needle sleeve (4) if necessary. Remove the needle sleeve (4). C-SC_CSSM Version 1.0 29.01.2020 Page 29 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 30: Assembly

    Fit the pushbutton (4). Position the air guide ring (5). C-SC_CSSM Version 1.0 29.01.2020 Page 30 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 31: Assembling The Bearing Plate

    Position the plate (2). Screw in the three screws (3) [2.4 N]. C-SC_CSSM Version 1.0 29.01.2020 Page 31 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 32 Use a new sealing ring for each fitting. Position the washer(s) (5). C-SC_CSSM Version 1.0 29.01.2020 Page 32 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 33: Positioning The Bearing Plate

    Position the bearing plate (1). Screw in the four screws (2) [2.4 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 33 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 34: Fitting The Motor

    Press on the magnet (5). Position the bearing bush (6). C-SC_CSSM Version 1.0 29.01.2020 Page 34 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 35: Fitting The Armature

    If the armature can be pulled out of the gearbox head by hand, the gearbox housing must be replaced. C-SC_CSSM Version 1.0 29.01.2020 Page 35 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 36: Fitting The Stator

    Ensure that the cables are in the correct position. C-SC_CSSM Version 1.0 29.01.2020 Page 36 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 37 Ensure that the sleeve lies between the studs (2). C-SC_CSSM Version 1.0 29.01.2020 Page 37 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 38 Press in the stator (1). Position the air guide ring (2). C-SC_CSSM Version 1.0 29.01.2020 Page 38 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 39: Fitting The Housing

    Position the spring (3). Position the screw (4). Position the disc (5). C-SC_CSSM Version 1.0 29.01.2020 Page 39 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 40 Position the stop (3) as shown. Screw in the screw (2) [2.15 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 40 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 41: Positioning The Carbon Brushes

    WSG 11 110 V with choke Connect the choke (3). C-SC_CSSM Version 1.0 29.01.2020 Page 41 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 42 Position the carbon brush (3). Position the spring (4). C-SC_CSSM Version 1.0 29.01.2020 Page 42 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 43 Repeat steps 6 to 10 on the opposite side of the machine. C-SC_CSSM Version 1.0 29.01.2020 Page 43 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 44: Fitting The Switch

    Screw in the screw (6) [0.8 Nm ±0.2 Nm C-SC_CSSM Version 1.0 29.01.2020 Page 44 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 45: Positioning The Electronics

    Ensure that the cables (4) are in the correct position. C-SC_CSSM Version 1.0 29.01.2020 Page 45 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 46 Route the cables so that they do not cover the opening (2). WSG 15 WSG 11 C-SC_CSSM Version 1.0 29.01.2020 Page 46 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 47: Fitting The Handle

    Position the cable clamp (5). Screw in the screw (6) [1.5 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 47 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 48: Wsg 11 110 V/230 V; Wsg 15 120 V/230 V; Wsg 17 120 V/230 V

    Screw in the six screws (3) [1.5 Nm]. NFORMATION Observe the screwdriving sequence. C-SC_CSSM Version 1.0 29.01.2020 Page 48 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 49 Press the cables as deep as possible into the recess. Connect the cables (4). C-SC_CSSM Version 1.0 29.01.2020 Page 49 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 50 Position the cable clamping piece (4). Screw in the screw (5) [1.5 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 50 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 51: Wsg 11 120 V

    Screw in the six screws (2) [1.5 Nm]. NFORMATION Observe the screwdriving sequence. C-SC_CSSM Version 1.0 29.01.2020 Page 51 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 52: Setting Gearbox Clearance

    C-SC_CSSM Version 1.0 29.01.2020 Page 52 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 53: Inspection Following Repairs

    Brake function check HF angle or die grinder: Running direction check C-SC_CSSM Version 1.0 29.01.2020 Page 53 of 53 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

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