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Coster RTU 644 Manual

Temperature and humidity controller for two-battery air handling unit

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TEMPERATURE AND HUMIDITY CONTROLLER
FOR TWO-BATTERY AIR HANDLING UNIT
C BUS
RTU 644
Eng. C2
• Temperature and relative humidity control in air handling units
• Power supply 24 V~ , DIN rail mounting
1. APPLICATION
RTU 644 is designed for temperature and humidity control in air handling units composed of:
• 2 hot/chilled water or vapor batteries with 3-wire modulating control
or electric batteries with 1-,2-, or 3-stage On-Off control
or direct expansion batteries with 1- or 2-stage On-Off control
• 1 adiabatic humidifying unit with On-off control
or
or
• 1 air mixing unit with 0...10 V- air damper actuators
or 1 heat recuperator with 0...10 V- or On-Off control (CSV 304 converter).
2. FEATURES
The main features of RTU 644 are as follows:
• Three 3-wire modulating outputs or 2-stage On-off (two equal loads) or 3-stage (two unequal loads) outputs,
configurable for:
– room temperature control (heating or cooling) with summer external compensation if desired, minimum
and maximum flow limits to prevent cold drafts, hot air stratification and condensing in the air ducts.
– flow temperature control (heating or cooling) with winter and summer compensation if desired
– pre-heating temperature control at variable values according to room temperature and humidity
– room relative humidity control – humidifying (flow limits, alternative to enthalpic comparison, if desired) and
dehumidifying
• 1 0...10 V– progressive output, configurable for:
– air mixing control based on temperature or enthalpic comparison, with minimum external air limit
– external air control for room dehumidification with compensation of dew temperature on glass windows and
with minimum external air limit
– heat recuperator On-Off control according to room-external temperature comparison
– vapor-operated humidifier setting by means of a 0...10 V– control
• Manual or automatic controller function seasonal switching.
• Remote-controlled temperature and humidity setting adjustment
• Alarms for short and open detector circuits and for faulty microprocessor.
3. ACCESSORIES
No.
Description
1
Duct flow air temperature detector
1
Duct outside air temperature detector
or
wall outside air temperature detector SAE 001
1
Duct extract air temperature detector
or
or room air temperature detector
1
Duct pre-heating temperature detector
or
duct relative humidity detector
1
Room relative humidity and temperature detector
or duct relative humidity detector
or duct relative humidity detector (swimming pools) SUR 051
1
0...10 V– to 2-stage On-Off Duct converter
1
Modulating to 0...10 V– converter
1
Temperature set-point adjuster
1
Relative humidity set-point adjuster
1
Outside air minimum distance positioner
We reserve the right to make changes without notice
COSTER
vapor-operated, with 3-wire modulating control, or 1- or 2-stage On-Off co
vapor-operated, with 0...10 V– control (alternative to air damper control)
Type
Application range
STA 010
–30...+40 °C
STA 001
–30...+40 °C
STA 010
SAB 010
STA 010
STV 010
0...40 °C ; 20...80 %
SAU 012
SUR 012
CSV 304
CSC 304
CDB 100
CDB 200
PCS 04
E 132 - RTU 644
Sensing
element t°
0...60 °C
NTC 10 kΩ
NTC 1 kΩ
NTC 1 kΩ
0...40 °C
NTC 10 kΩ
0...40 °C
NTC 10 kΩ
0...40 °C
NTC 10 kΩ
0...40 °C
NTC 10 kΩ
NTC 10 kΩ
20...80 %
10...90 %
C2 Eng. 06.05.01
E 132
06.05.01
Code
Data
sheet
B1
B2
B2
B3
B3
B4
B4
B3-B6
B6-B7
B6-B7
U1
U2
Rt°
RH
Rs
1

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Summary of Contents for Coster RTU 644

  • Page 1 • Power supply 24 V~ , DIN rail mounting 1. APPLICATION RTU 644 is designed for temperature and humidity control in air handling units composed of: • 2 hot/chilled water or vapor batteries with 3-wire modulating control or electric batteries with 1-,2-, or 3-stage On-Off control or direct expansion batteries with 1- or 2-stage On-Off control •...
  • Page 2: Technical Data

    COSTER E 132 - RTU 644 C2 Eng. 06.05.01 4.TECHNICAL DATA (default values in bold print) • Electrical data Temp. proportional band (base value): ± 24 V ~ ± 10% ± 1… 2 …± 40 °C Power supply Heating (room) (B3 o B1+B3) ±...
  • Page 3: Wiring Diagrams

    COSTER E 132 - RTU 644 C2 Eng. 06.05.01 7. WIRING DIAGRAMS 24 V 6.8.10 Y.. : MODULAT I NG 3-Wire Modulating Valve Control Ru n t i me : x x x s B1 – Flow air temp. detector B2 –...
  • Page 4 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 WIRING Proceed as follows: •Separate the base from the cover • Install the base onto the DIN rail and check that it is properly anchored by the securing elements (5. • Perform the wiring connections as illustrated in the diagram, in compliance with applicable regulations and using: –...
  • Page 5 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 TEMPERATURE AND HUMIDITY CONTROL – EXAMPLES Room temperature and humidity control B2 – Flow temp. detector B3 – Room or extract temp. detector B6 – Room or extract humidity detector DTU 644 Rt°...
  • Page 6 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 USE OF Y OUTPUT– EXAMPLES Enthalpic comparison air damper optimization 24 V B2 – Outside temp. detector B3 – Room or extract temp. detector B6 – Room or extract humidity detector 24 0 0 B7 –...
  • Page 7 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 USE OF Y1, Y2, Y3 OUTPUT– EXAMPLES – 1 Preheating modulating battery – 1 Post-heating modulating battery 24 V – 1 Humidifying On-Off unit B1 – Flow temp. detector B2 – Outside temp. detector (for compensation) B3 –...
  • Page 8 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 – 1 Heating modulating battery – 1 Cooling direct expansion On-Off battery – 1 Humidifying On-Off unit 24 V 1º 2º B1 – Flow temp. detector B2 – Outside temp. detector (for compensation) B3 –...
  • Page 9 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 – 1 Winter heating, summer cooling/dehumidifying modulating battery with heat pump season switching – 1 Summer post-heating On-Off battery – 1 Humidifying On-Off unit 24 V 1º 2º B1 – Flow temp. detector B2 –...
  • Page 10 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 3 OR 4 BATTERY SYSTEM CONTROL– EXAMPLES – 1 Winter preheating modulating battery – 1 Summer cooling/dehumidifying modulating battery – 1 Winter and summer post-heating modulating battery – 1 Humidifying On-Off unit with humidostat B1 –...
  • Page 11 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 – 1 Winter preheating modulating battery with frost protection control – 1 Summer cooling/dehumidifying modulating battery – 1 Winter and summer post-heating modulating battery – 1 Humidifying On-Off unit B1 – Flow temp. detector B2 –...
  • Page 12 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 – 1 Winter preheating modulating battery with frost protection control and summer cooling/dehumidifying modulating battery – 1 Winter post-heating modulating battery – 1 Summer post-heating On-Off battery – 1 Humidifying On-Off unit B1 –...
  • Page 13: Operation

    COSTER E 132 - RTU 644 C2 Eng. 06.05.01 14. OPERATION DTU 644 is a microprocessor-operated digital controller for temperature and relative humidity control in air handling units composed of: – 2 units with 3-wire or 1, 2 or 3-stage On-Off modulating control. The units can have the following functions: Preheating;...
  • Page 14 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 Pb Dampe r s Pb Air damper = PB room heating x 1.0 (= ± 2 °C) Pb He a t Ro om x 1 . 0 d t Re c up e r a t o r = dt recuperator = PB room heating x 1.0 (= 2 °C)
  • Page 15 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 Operating modes The controller can operate in the following modes: – ON Winter; OFF Winter Cu r r e n t mod e – ON Summer; OFF Summer W i n t e r –...
  • Page 16 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 16. OUTSIDE COMPENSATION OF TEMPERATURE Compensation functions are only enabled if the outside detector B2 is connected. Such functions can be as follows: F l ow He a t T .
  • Page 17 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 17. RELATIVE HUMIDITY CONTROL The function is only enabled if detector B6 is connected. De t e c t o r s L a y ou t – – – – – 6 – 8...
  • Page 18: Special Control

    COSTER E 132 - RTU 644 C2 Eng. 06.05.01 18. PREHEATING OR DEW POINT CONTROL T° t° T° 30° The function is only enabled if detector B4 is connected. De t e c t o r s L a y ou t It can be used for the following purposes: –...
  • Page 19 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 20.OUTPUTS Y1, Y2, Y3 Outputs Y1, Y2 and Y3 can be configured as: 100% • Y.. - MODULATING = modulating control for 3-wire valves or 3- wire signal converters into 0…10 V – or step controllers.
  • Page 20 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 Us e d e t e c t o r De t e c t o r s L a y ou t Air damper control through enthalpic comparison OUTS I DE HUMI D I TY –...
  • Page 21 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 22. SEASON SWITCHING Ou t pu t 8 - 9 - 1 0 CONTROL SEASON The controller switches the action of outputs Y1, Y2, Y3 it also switches the position of the season control Ysc depending on selection: •...
  • Page 22: Complementary Functions

    COSTER E 132 - RTU 644 C2 Eng. 06.05.01 23. COMPLEMENTARY FUNCTIONS Password Password selection and enabling. The command disables the use of keys + and –, so that data cannot be modified. Enter the number (1900... 1999) using the + and – keys. To delete password Pa s swo r d c ho i c e press + and –...
  • Page 23 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 24. ALARMS The controller is able to signal, by means of two LEDs on the front panel, the following malfunctions: – faulty microprocessor (LED 6. – short circuit or break in wiring to detectors connected (LED 6.
  • Page 24 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 26. SEQUENCE OF DISPLAY PAGES ( data and functions as stored at delivery S i t e - - - - - - - - - - - - Cu r r e n t mod e He a t T .
  • Page 25 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 M0. NORMAL USE Ref. Display Descriprtion Notes Sect. S i t e - - - - - - - - - - - - Site name Set in M2. R t : 2 0 . 0 c...
  • Page 26 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 M1. ADJUSTMENT Ref. Display Description Notes Sect. Heating proportional band in ± °C. T empe r . Room Based on this value the controller derives other ± P r op Ba nd : 2 .
  • Page 27 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 M2. EQUIPMENT CONFIGURAION Ref. Display Description Notes Sect. De t e c t o r s L a y o u t Configuration of connected detectors (outputs B-M) 1 : Flow temp. detector B1 –...
  • Page 28 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 M2. EQUIPMENT CONFIGURAION Ref. Display Description Notes Sect. Displayed if B2 and B3 are connected, and if Pb Dampe r s Multiplier to obtain Pb of Air Damper Control from setting is DAMP.TEMPERATUREor room heating Pb.
  • Page 29 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 We reserve the right to make changes without notice...
  • Page 30 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 We reserve the right to make changes without notice...
  • Page 31 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 We reserve the right to make changes without notice...
  • Page 32 COSTER E 132 - RTU 644 C2 Eng. 06.05.01 20132 Milan Head Office & Sales COSTER COSTER Via San G.B. De La Salle, 4/a Tel. +39.02.2722121 (TI) UNI EN ISO 9002 Tel. +39.02.45476193 (FW) Fax +39.02.2593645 CONTROLLI 00146 Rome Reg. Off. Central & Southern TEMPERATURA Viale G.