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TEMPERATURE CONTROLLER FOR IMPULSE SEALING
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MANUAL BALANCING at first start up
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AUTOMATIC BALANCING at sealing band change
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BURN IN of sealing band
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AUTOMATIC POWER FREQUENCY SWITCHING
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ENERGY CONTROL ON SEALING BAND
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485 SERIAL INTERFACE to exchange data to supervisor
3E S.r.l.
Via del Maccabreccia 37/a - 40012 LIPPO DI CALDERARA ( BOLOGNA )
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Tel. ++39 051 6466225
Fax ++39 051 6426252
THERMOSALD
UPSCR
AUTOMATIC CALIBRATION
OPERATOR MANUAL
Mod. UPSCR_N_V5 (M_V4)
e-Mail : mail@3e3e3e.com
Indirizzo internet : www
.3e3e3e.com
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Summary of Contents for THERMOSALD UPSCR Series
- Page 1 TEMPERATURE CONTROLLER FOR IMPULSE SEALING THERMOSALD UPSCR AUTOMATIC CALIBRATION • MANUAL BALANCING at first start up • AUTOMATIC BALANCING at sealing band change • BURN IN of sealing band • AUTOMATIC POWER FREQUENCY SWITCHING • ENERGY CONTROL ON SEALING BAND •...
- Page 2 - When the machine is running under normal conditions, make sure the heat sink of the controller does not exceed 60°C . If this happens, increase heat sink ventilation or contact our engineering department. THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N.
- Page 3 89/336 CEE standards and following amendments • The manufacturer states that the temperature controller fully complies with current low voltage electrical codes 73/23 CEE and subsequent amendments. THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
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Page 4: Wiring Diagram And Dimensions
(0,25 sq.mm) RS485 SERIAL INTERFACE PIN1 PIN2 PIN3 Channel A- Screened (0,25 sq.mm) PIN4 PIN5 PIN6 PIN7 PIN8 Channel B+ Screened (0,25 sq.mm) 2.2 WIRING DIAGRAM THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:... - Page 5 ( CN2/1 and CN2/2 ). CN1/5 should be connected to the EARTH ELECTRODE of the machine by using a yellow- green wire whose size should be >= that of the power leads. THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N.
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Page 6: Installation
0.25 0.15 0.99 0.25 • CONCAVE SPECIAL ALLOY ELEMENTS RESISTANCES CHART Band width Band thickness Specific resistance R0 Ω Ω Ω Ω / mt (mm) (mm) THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:... - Page 7 51 - 57 binary system 58 - 65 66 - 75 76 - 82 83 - 92 93 - 97 97 - 100 ( TO LIGHT RED LED) THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
- Page 8 In applications where a great precision of temperature is necessary, it is possible change this parameter and set it with the actual gripper jaws temperature, simply pressing keys DOWN / UP. 9 - Wait THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N.
- Page 9 DOWN or UP, wait 6 seconds to return to main menu. (As previous software release, it’s possible to change this parameter entering in the SETTING DATA or HOT CALIBRATION DATA, pressing key UP+RESET 6 seconds, see ANNEX C) THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N.
- Page 10 NOTE – Each time the pre-heating and sealing temperature or some machine data are changed, an automatic data acquisition needs to be performed. 4.5 - SPECIAL FUNCTION 485 SERIAL INTERFACE AND FIELD BUS (IN PROGRESS) THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
- Page 11 WOULD YOU LIKE TO UPDATE OLD MACHINES WITH NEW SOFTWARE RELEASE? For this procedure do not exitate to contact our technical office. From Thermosald Hardware M it is possible update machine without loose any performance; for older units needs pay attention to. This operation is easy enough, but must be done only by skilled workers with experience.
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Page 12: Maintenance
(used only in the course of first start up, after a master reset) or pressing the up/down keys to do an automating balancing (used only after a change of the sealing band) THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Page 13 160 and 100 degrees are in progress. At the end the termoregulator will be ready to work. Burn in cycle can be stopped before end pressing key reset. THE MACHINE IS READY TO WORK. THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
- Page 14 Verify bands in the machine, repeat energy acquisition ENERGY FAULT BY CONTINUOS SEALING CURRENT CONTROL Verify bands in the machine, repeat energy acquisition ENERGY FAULT BY CONTINUOS SEALING PHASE CONTROL THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
- Page 15 If the problem persist, repeat Burn-in procedure, only few seconds to permit starting of procedure, and press RESET/MODE to interrupt procedure. F090 SHORT CIRCUIT BETWEEN THE BANDS OR BETWEEN A BAND AND GROUND IN THE CASE OF HIGH CURRENT THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
- Page 16 Verify power on the trasformer, Verify Voltage on CN1/1-CN1/2 connector, Verify breaking of power cables, Verify breaking of bands. F099 FAULT EEPROM Do not exitate to contact our technichal office. THERMOSALD UPSCR_N_V5 - OPERATOR MANUAL - Rev. 2006 / 07 Page N. - Tot:...
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Page 17: Dip Switch Table
Type of connections (Parallel/Serial) = _______________________ [P/S] TECNICHAL NOTE RESISTANCE OF THE SEALING = _______________________ [Ω] RATED CURRENT OF THE THERMOSALD = _______________________ [30/60/90 A] SECONDARY VOLTAGE OF THE TRANSFORMER = ______________________ [V] MODEL OF THE THERMOSALD = _______________________ [UPSCR_M_V4_……]... - Page 18 ANNEX G – START UP CARD – PAG. 2 MACHINE DATA TABLE Default Heating incr. degrees/10ms 1. [ 020 ] KV proportional gain 2. [ 120 ] KINT integral gain 3. [ 50.0 ] KINT operating limit 4. [ 030 ] 00C = °C / 00F = °...
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