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THERMOSALD UPSCR Series Maintenance & Operation Manual

Temperature controller for impulse sealing
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TEMPERATURE CONTROLLER FOR IMPULSE SEALING
•
MANUAL BALANCING at first start up
•
AUTOMATIC BALANCING at sealing band change
•
BURN IN of sealing band
•
AUTOMATIC POWER FREQUENCY SWITCHING
•
ENERGY CONTROL ON SEALING BAND
•
485 SERIAL INTERFACE to exchange data to supervisor
MAINTENANCE & OPERATIONS MANUAL
3E S.r.l.
Via del Maccabreccia 37/a - 40012 LIPPO DI CALDERARA ( BOLOGNA )
-
Tel. ++39 051 6466225
Fax ++39 051 6426252
THERMOSALD
UPSCR
AUTOMATIC CALIBRATION
Mod. UPSCR_M_V4
e-Mail : mail@3e3e3e.com
Indirizzo internet : www
.3e3e3e.com

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Summary of Contents for THERMOSALD UPSCR Series

  • Page 1 TEMPERATURE CONTROLLER FOR IMPULSE SEALING THERMOSALD UPSCR AUTOMATIC CALIBRATION • MANUAL BALANCING at first start up • AUTOMATIC BALANCING at sealing band change • BURN IN of sealing band • AUTOMATIC POWER FREQUENCY SWITCHING • ENERGY CONTROL ON SEALING BAND •...

  • Page 2: Warnings

    - When the machine is running under normal conditions, make sure the heat sink of the controller does not exceed 60°C . If this happens, increase heat sink ventilation or contact our engineering department. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.
  • Page 3 89/336 CEE standards and following amendments • The manufacturer states that the temperature controller fully complies with current low voltage electrical codes 73/23 CEE and subsequent amendments. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 4: Table Of Contents

    Annex D FAULTS AND WARNINGS LIST ( CAUSES - REMEDIES ) Annex E DIMENSIONS Annex F MULTIVOLTAGE TRANSFORMERS TECHNICAL FEATURES Annex G STAR UP CARD THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 5: Description

    DIAGNOSTICS: The temperature controller comes with an efficient diagnostics system capable of identifying faults which have occured during the production process, indicating the cause and suggesting the remedies required to restore normal operating conditions. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.

  • Page 6: Block Diagram

    1.2 BLOCK DIAGRAM CONTROL TRANSF. PANEL MAINS CONTROL POWER CIRCUIT MAINS BAND THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 7: Wiring Diagram And Dimensions

    Screened (0,25 sq.mm) PIN4 Clock Screened (0,25 sq.mm) PIN5 Screened (0,25 sq.mm) PIN6 Screened (0,25 sq.mm) PIN7 Screened (0,25 sq.mm) PIN8 Screened (0,25 sq.mm) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 8 CN1/5 should be connected to the EARTH ELECTRODE of the machine by using a yellow- green wire whose size should be >= that of the power leads. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.

  • Page 9: Panel – Board Connecting Cable Diagram

    5 Key ___________________________________________ 5 Key ORANGE 6 Key ___________________________________________ 6 Key BROWN 7 Key ___________________________________________ 7 Key BLACK 8 Key ___________________________________________ 8 Key BLUE THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 10: Installation

    Copper/Silver Ends: L-RAM= ……………………. [2 x mm] • Copper/Silver in the center: L-RAMC= ……………………. [mm] • Teflon in the center: L-TEFL= ……………………. [mm] • Other: ……………………. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 11: Calculation Of Sealing Band Resistance

    If You DON’T USE AN ORIGINAL band 3E included in the underlying tables, You must measure the band resistance directly on te contact with a precision instrument. [ Ω Ω Ω Ω ] Resistance: R-BAND= ……………………. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 12 Ω Ω Ω Ω / mt (mm) (mm) 1.91 0.25 1.58 2.81 0.15 1.95 1.50 0.25 1.27 2.37 0.15 1.40 1.12 0.25 0.96 0.72 0.51 THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 13: Thermosald Choise

    ACTIVE I SHORT C. (SEZ.) (RATED I) MAXIMUM CURRENT 8 x 0,2 x 2 180 Amp 210 Amp Thermoregulator model: UPSCR_M_V4_100……. [ 30/60/90 Ampere ] THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 14: Power Transformer Choise

    VOLTAGE will be 0.4 Ohm x 60 Ampere x 1.5 = 36 Volts a.c.. Trasformer: POWER = ……………………. [ VA ] PRIMARY = ……………………. [ V ] SECONDARY = ……………………. [ V ] THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 15: Protective Device Choise

    - Primary 230V: Automatic breaker 16A type D (o del-action-fuse) - Primary 400V: Automatic breaker 10A type D (o del-action-fuse) - Secondary: Automatic breaker 100 A type D (o del-action-fuse) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.

  • Page 16: Advices To Develop Electric Connections

    Mount the thermoregulator leaving a rigth space around for cooling: 5 cm about for model 30Ampere 8 cm about for model 60 Ampere 10 cm about for model 90 Ampere THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 17 SOMETIME IT’S POSSIBLE TO USE TEFLON COATED BANDS; THE CONTROL IS MORE PRECISIOUS BUT MACHINE INCREASE THE STOPS FOR CHANGING BANDS USE AN ELASTIC SYSTEM TO MAINTAIN BANDS TIGHT THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 18 • CONNECTIONS TO THERMOREGULATOR THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 19 • CONNECTIONS TO SINGLE BAND...
  • Page 20 • CONNECTIONS TO BANDS IN PARALLEL (SOLUTION ADVISED) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 21 • CONNECTION BANDS IN PARALLEL (SOLUTION PASSABLE) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 22: Start Up

    58 - 65 66 - 75 76 - 82 83 - 92 93 - 97 97 - 100 ( TO LIGHT RED LED) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 23 In applications where a great precision of temperature is necessary, it is possible change this parameter and set it with the actual gripper jaws temperature, simply pressing keys DOWN / UP. 9 - Wait THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.
  • Page 24 (As previous software release, it’s possible to change this parameter entering in the SETTING DATA or HOT CALIBRATION DATA, pressing key UP+RESET 6 seconds, see ANNEX C) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.

  • Page 25: Setting The Pre-Heating And/Or Sealing Temperatures

    NOTE – Each time the pre-heating and sealing temperature or some machine data are changed, an automatic data acquisition needs to be performed. 4.5 - SPECIAL FUNCTION 485 SERIAL INTERFACE AND FIELD BUS (IN PROGRESS) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 26: Up-Date Old Machines

    WOULD YOU LIKE TO UPDATE OLD MACHINES WITH NEW SOFTWARE RELEASE? For this procedure do not exitate to contact our technical office. From Thermosald Hardware M it is possible update machine without loose any performance; for older units needs pay attention to. This operation is easy enough, but must be done only by skilled workers with experience.

  • Page 27: Maintenance

    (used only in the course of first start up, after a master reset) or pressing the up/down keys to do an automating balancing (used only after a change of the sealing band) THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.

  • Page 28: Changing The Sealing Band With Machine Hot

    200 and 100 degrees are in progress. At the end the termoregulator will be ready to work. Burn in cycle can be stopped before end pressing key reset. THE MACHINE IS READY TO WORK. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 29: Troubleshooting

    1 – Verify that the reference and power terminals are screw tight 2 – Verify that the connections of the bands are good without oxidation. 3 – Verify the teflon and the isolation of gripper jaws THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.

  • Page 30: Specifications

    LEVEL OF BOARD PROTECTION IP00 LEVEL OF DISPLAY CONSOLE PROTECTION IP65 POWER ASSEMBLY WEIGHT 2.5 Kg PANEL WEIGHT 0.3 Kg PANEL-POWER ASSEMBLY EXTENSION WEIGHT 0.2 Kg THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

  • Page 31: Details For Order Form

    7 – DETAILS FOR ORDER FORM 7.1 DETAILS FOR ORDER FORMS MODEL - Description CODE THERMOSALD UPSCR - Impulse Thermoregulator 100V 30A UPSCR_M_V4_10030 THERMOSALD UPSCR - Impulse Thermoregulator 100V 60A UPSCR_M_V4_10060 THERMOSALD UPSCR - Impulse Thermoregulator 100V 90A UPSCR_M_V4_10090 PANEL 3ESD0039 - Digital panel data input...
  • Page 32 For other informations don’t exitate to contact our technical office. PRE-HEATING SIGNAL (IN THERMOSALD) SEALING SIGNAL (IN THERMOSALD) closed FILM GRIPPER JAWS open closed BAND SEALERS open COOLING FILM FEED THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 33 This parameter is used to set an istantaneous current threshold, above which a partial short-circuit occurs and the thermoregulator sends fault signal F097. The standard istantaneous current is acquired during the balancing or burn-in procedures. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.
  • Page 34 Internal parameter. Set 0 to disable alarm 63 and phase control PHLL. • BARRA CODICE 4 - MAXIMUM ERROR 1/10000 PERIOD MAINS SUPPLY FREQUENCY Internal parameter. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 35 10 seconds es. .008 (Note the point at the left of number) • A.XXX - VOFFSET Internal parameter. • B.XXX - MAXIMUM SEALING TEMPERATURE Internal parameter. • C.XXX - ANALOG INPUT Internal parameter. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 36 Verify bands characteristic, leave the machine cooling, repeat operation, if the problem persists do not exitate to contact our technichal office. MAINS SUPPLY FREQUENCY OUT OF RANGE THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N.
  • Page 37 SHORT CIRCUIT BETWEEN THE BANDS OR BETWEEN A BAND AND GROUND IN THE CASE OF HIGH CURRENT Verify bands, Verify power connectios between thermoregulator and bands. FAULT I 2 T F091 Verify currents. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 38 Verify power on the transformer, Verify Voltage on CN1/1-CN1/2 connector, Verify breaking of power cables, Verify breaking of bands. F099 FAULT EEPROM Do not exitate to contact our technichal office. THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 39 ANNEX E – DIMENSIONS THERMOREGULATOR DIMENSIONS SIDE VIEW FRONT VIEW 170 180 THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 40 PANEL DIMENSION FRONT VIEW 90 mm 60 mm HOLE PLAIN 73 mm 55 mm 85 mm N. 2 HOLES 3,5 mm THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 41 OUTPUTS TERMINALS: (IP20) INSULANCE TREATMENT: Impregnating by insulance paint auto-extinguishing type BC359/D green Class “F” DRYING: oven-drying of the insulance paints , after treatment THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 42 OUTPUTS TERMINALS: (IP20) INSULANCE TREATMENT: Impregnating by insulance paint auto-extinguishing type BC359/D green Class “F” DRYING: oven-drying of the insulance paints , after treatment THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.
  • Page 43 Type of connections (Parallel/Serial) = _______________________ [P/S] TECNICHAL NOTE RESISTANCE OF THE SEALING = _______________________ [Ω] RATED CURRENT OF THE THERMOSALD = _______________________ [30/60/90 A] SECONDARY VOLTAGE OF THE TRANSFORMER = ______________________ [V] MODEL OF THE THERMOSALD = _______________________ [UPSCR_M_V4_……]...
  • Page 44 Mains supply frequency 9. [ xxx ] Voffset A. [ 400] Max sealing temperature B. [ 250 ] Analog input C. [ xxx ] THERMOSALD UPSCR_M_V4 – USE AND MAINTENANCE MANUAL - Rev. 2001 / 05 Page N. - Tot.

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