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All brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
CONTENTS GENERAL VIEW ......................vii LED DESCRIPTION ....................vii 1 GENERAL INFORMATION ....................1 1.1 General Description ....................1 1.1.1 General Description of the safety light curtains ..........1 1.1.2 Package Contents ..................3 1.2 New features compared to SG2-B/E ................3 1.3 ...
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7.8 Override ........................42 7.8.1 Override mode ....................43 7.8.2 Override timeout ................... 44 8 DIAGNOSTIC ........................45 8.1 User interface ......................45 9 PERIODICAL CHECKS ....................48 9.1 GENERAL INFORMATION AND USEFUL DATA ............ 48 9.2 WARRANTY ......................49 10 ...
GENERAL VIEW SG2 MUTING LED DESCRIPTION The microprocessor guarantees the check and the management of the beams that are sent and received through the units: the microprocessor – through some LEDs – informs the operator about the general conditions of the safety light curtain, both for settings and for...
GENERAL INFORMATION 1 GENERAL INFORMATION 1.1 GENERAL DESCRIPTION 1.1.1 General Description of the safety light curtains The safety light curtains of the SG2 series are optoelectronic multibeam devices that are used to protect working areas that, in presence of machines, robots, and automatic systems in general, can become dangerous for operators that can get in touch, even accidentally, with moving parts.
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As the required knowledge may not be completely included in this manual, we suggest the customer to contact Datalogic Technical Service for any necessary information relative to the functioning of the SG light curtains and the safety rules that regulate the correct installation...
2 angled fixing brackets for models with heights included between 1200 and 1800 mm NEW FEATURES COMPARED TO SG2 BASE/EXTENDED With respect to SG2 BASE/EXTENDED series, safety light curtains of SG2 MUTING series have some new important features: ...
SG2 MUTING INSTRUCTION MANUAL HOW TO CHOOSE THE DEVICE There are at least three different main characteristics that should be considered when choosing a safety light curtain, after having evaluated the risk assessment. 1.3.1 Resolution The resolution of the device is the minimum dimension that an opaque object must have in order to obscure at least one of the beams that constitute the sensitive area.
The controlled height is the height protected by the safety light curtain Fig. 2 – Controlled height The height controlled by the SG2 MUTING is the whole height of the light curtain. Referring to the figure above the protected height is reported in the table here below.
SG2 MUTING INSTRUCTION MANUAL 1.3.3 Minimum installation distance The safety device must be positioned at a specific safety distance (Fig. 3). This distance must ensure that the dangerous area cannot be reached before the dangerous motion of the machine has been stopped by the ESPE.
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GENERAL INFORMATION where: S = Minimum safety distance in mm. t1 = Response time of the ESPE in seconds (see chapter 11) t2 = Machine stopping time in seconds. H = Beam height from ground; this height must always be less than 1,000 mm. Fig.
SG2 MUTING INSTRUCTION MANUAL TYPICAL APPLICATIONS The SG2 MUTING safety light curtains are used in all automation fields where the control and protection of access to dangerous zones is necessary. In particular they are used to stop the moving mechanical parts of: ...
The presence of intense electromagnetic disturbances could affect device’s correct operation. This condition shall be carefully assessed by seeking the advice of Datalogic Technical Service The operating distance of the device can be reduced in presence of smog, fog or airborne dust ...
SG2 MUTING INSTRUCTION MANUAL 2.2 GENERAL INFORMATION ON DEVICE POSITIONING The safety light curtain should be carefully positioned, in order to reach a very high protection standard; access to the dangerous area must only be possible by passing through the protecting safety light beams.
INSTALLATION Fig. 7 Fig. 8 2.2.1 Minimum distance from reflecting surfaces Reflecting surfaces placed near the light beams of the safety device (over, under or laterally) can cause passive reflections. These reflections can affect the recognition of an object inside the controlled area.
SG2 MUTING INSTRUCTION MANUAL The minimum distance depends on: operating distance between emitter (TX) and receiver (RX); real aperture angle of ESPE (EAA); especially: for ESPE type 2 EAA = 10° ( = ± 5°) Diagram of Fig. 10 shows the minimum distance from the reflecting surface (Dsr), based on...
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INSTALLATION The following graphic shows the distance from the interfering devices (D ) according to the operating distance (D ) of the couple ( TXA – RXA ). Fig. 12 The following table shows, for convenience, the values of the minimum installation distances relative to some operating distances: Operating distance (m) Minimum installation distance (m)
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SG2 MUTING INSTRUCTION MANUAL Fig. 13 provides an example of possible interference between different devices and two possible solutions. Fig. 13 – Interference between adjacent light curtains...
The alignment of the emitter and the receiver can be a very critical operation when deviating mirrors are used. Even very small displacements of the mirror is enough to lose alignment. The use of Datalogic laser pointer accessory is recommended under these conditions ...
SG2 MUTING INSTRUCTION MANUAL The following table shows the operating distances relating to the number of mirrors used. number of mirrors operating distance 16.5 m 13.7 m 11.6 m Do not use more than three mirrors for each device.
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INSTALLATION ESPE has to be correctly aligned, press slightly on the product side in both directions the red LED must not turn on The activation of the TEST function (on TX side) causes the opening of the OSSD outputs (red LED, OSSD on RX side, ON and controlled machine stop) ...
SG2 MUTING INSTRUCTION MANUAL 3 MECHANICAL MOUNTING The emitting (TX) and receiving (RX) units must be installed with the relevant sensitive surfaces facing each other. The connectors must be positioned on the same side and the distance must be included within the operating range of the model used (see chapter 11).
SG2 MUTING INSTRUCTION MANUAL 4 ELECTRICAL CONNECTIONS All electrical connections to the emitting and receiving units are made through some particular cables; these cables are composed of a rectangular 18 pin connector on light curtain side and M12 male connector(s) on the other side, depending on the kind of light curtain used.
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ELECTRICAL CONNECTIONS M12 Connectors pinout 12 pin 5 pin MUTING CONFIGURATION LAYOUT LINE BEHAVIOUR CONNECTION RESET active on high level in failure lockout RESTART active on high level at runtime ALIGNMENT active on high level at startup OVERRIDE 1 active on high level at runtime OVERRIDE 2 active on low level at runtime SEE PAR.
SG2 MUTING INSTRUCTION MANUAL EMITTER LAYOUT LINE BEHAVIOUR CONNECTION TEST active on high level at runtime REDUCTION RANGE active on high level at startup EARTH connect directly to earth NOTES ON CONNECTIONS For the correct functioning of the SG2 safety light curtains, the following precautions regarding the electrical connections have to be respected: ...
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ELECTRICAL CONNECTIONS Do not use varistors, RC circuits or LEDs in parallel at relay inputs or in series at OSSD outputs. The OSSD1 and OSSD2 safety contacts cannot be connected in series or in parallel, but they have to be used separately (Fig. 21). ...
ALIGNMENT PROCEDURE 5 ALIGNMENT PROCEDURE The alignment between the emitting and the receiving units is necessary to obtain the correct functioning of the light curtain. A good alignment prevents output’s instability caused by dust or vibrations. The alignment is perfect if the optical axes of the first and the last emitting unit's beams coincide with the optical axes of the corresponding elements of the receiving unit.
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SG2 MUTING INSTRUCTION MANUAL In Alignment Mode ESPE is always in Safe State and the OSSDs are kept OFF. The state of alignment is estimated from RX unit by reading the received signal level of each beam compared on 4 factory established thresholds. First and last beams received level get some more weight.
FUNCTION SETTING 6 FUNCTION SETTING ESPE operation functions and parameters configuration can be performed by means of push-buttons; this setting lets the user select among basic functions / basic parameters with the help of push buttons and led user interface (available on both RX and TX unit) BASIC CONFIGURATION MODE A user interface of 8 leds and 3 protected push buttons lets the user operate basic configuration.
SG2 MUTING INSTRUCTION MANUAL FUNCTION LIST The functions that can be chosen in SG2 MUTING are listed in the following tables. N.B.: the default configuration is indicated in bold characters Function list Led Status Function Led # Setting Partial muting See “Partial Muting Selection”...
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FUNCTION SETTING Tx Function list Led Status Function Led # Setting Range Selection Long Short...
SG2 MUTING INSTRUCTION MANUAL 7 FUNCTIONS This chapter deals with all the functions of the light curtain. RESTART MODE An opaque object detected by the beams causes the switching of the OSSD outputs (i.e. the opening of the safety contacts - SAFE condition). The restart mode allows the user to define how the light curtain returns in a Normal Operation condition.
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FUNCTIONS Manual Restart: after the ESPE has detected an opaque object in the controlled area, the light curtain begins its normal functioning only by pressing the Restart button (normal open push button) and after the object has been removed from the controlled area. The OSSDs go in normal operation state after the RESTART signal goes low, and not after 500msec.
SG2 MUTING INSTRUCTION MANUAL Restart Mode Auto Led 5 ON Red Manual Led 5 OFF TEST The TEST function can be activated by pressing the 24VDC normally-open push-button connected to TX unit TEST input (pin 2 of M12-5 poles) for at least 0.5 seconds.
FUNCTIONS RESET When ESPE locks into failure state user can go back to Normal Operation with a power cycle or using the activation of RESET function (non critical failures only). activate RESET function 24VDC normally-open button connected RESET/RESTART/ALIGN input (pin 3 of M12-12 poles – RX side) has to be kept pressed for at least 5 seconds in non critical failure state.
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SG2 MUTING INSTRUCTION MANUAL The function controls the 24VDC normally-closed contact switching according to the changes of the OSSDs’ status. Fig. 34 – EDM timings The EDM status is antivalent with OSSDs’: the timing diagram explains the relationship between the cause (OSSDs) and the effect (EDM) with the maximum permissible delay.
FUNCTIONS EDM SELECTION This function lets the user to select or exclude the monitoring of the external switching devices. EDM Selection Enabled Led 4 ON Yellow Disabled Led 4 OFF To increase safety level, when EDM is set OFF, at start-up ESPE checks if EDM input is floating.
SG2 MUTING INSTRUCTION MANUAL MUTING Muting function allows automatic deactivation of the safety function on the whole or part of protected height in order to carry out definite cyclical operations without blocking machine work. As the pertaining safety requirements demand, ESPE is equipped with two muting activation inputs, MUTING1 and MUTING2.
FUNCTIONS 7.7.1 Muting function disable During SG2 MUTING operations muting function can be dynamically disabled or enabled: when disabled no valid muting request will be accepted at the MUTINGX inputs and safety function will always be on. The user can disable the muting function at runtime by setting a high level on the signal MUTING DISABLE (pin 7 of the M12-12 poles connector).
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SG2 MUTING INSTRUCTION MANUAL T muting In T type operations the device enters muting function if the input MUTING2 goes high within a fixed T12max after the rise of MUTING1 (or viceversa). The muting function ends as soon as the signal on MUTING1 or MUTING2 goes low. A further custom delay (Tdelay) may be set by the user in a 0-1000 ms range.
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FUNCTIONS Fig. 40 – T muting connection L muting In L type operation the device enters muting function if the inputs go high in a particular order: MUTING1 has to activate first, then MUTING2 can activate; if MUTING2 activates before MUTING1, the device doesn’t enter the muting function. “T12”...
SG2 MUTING INSTRUCTION MANUAL Fig. 42 – L muting connection Muting Direction T (bidirectional) Led 6 ON Green L (monodirectional) Led 6 OFF 7.7.5 Muting timeout Muting timeout is a time that defines the maximum duration of muting function; after the timeout the muting ends.
FUNCTIONS Muting Timeout 10 min Led 7 ON Green infinite Led 7 OFF Note: Infinite is not 61496-1 compliant! 7.7.6 Partial muting It’s possible to configure the type of muting: total or partial. Partial muting can be useful in those applications in which the user wants to limit the muting function effects to selected zones only.
SG2 MUTING INSTRUCTION MANUAL OVERRIDE Override function allows the user to force safety function deactivation whenever it’s necessary to restart the machine despite one or more ESPE beams are intercepted. The aim is clearing protected area of any working materials blocked ahead of ESPE because of (i.e.) a cycle anomaly.
FUNCTIONS 7.8.1 Override mode It’s possible to configure the trigger of override inputs: Level or Edge. As explained in diagrams below two types of override trigger sequence are accepted on external inputs: - Level Trigger: override engaged until both contacts are closed AND at least one muting sensor is intercepted.
SG2 MUTING INSTRUCTION MANUAL Override Mode Level Led 8 ON Green Edge Led 8 OFF 7.8.2 Override timeout Override status timeout is 120s: if Override conditions remain active and both Override contacts remain closed (this condition only in Level Trigger Mode) more than 120s, the Override goes low in any case after a maximum of 120s.
DIAGNOSTIC 8 DIAGNOSTIC USER INTERFACE In the left side of user control panel (on both units of light curtains) an 8 leds user interface helps customer to control and check the state of the light curtain, for alignment mode, normal operation and for troubleshooting activity.
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POWER SUPPLY Connection. If error persists FAILURE contact Technical Support A critical failure can’t be re-established with a Reset procedure but it’s necessary to switch- off and switch-on the light curtain; if the failure persists, please contact the Datalogic Technical Support.
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Turn ON/OFF ESPE. If error CRITICAL FAILURE persists contact Datalogic Automation Technical Support A critical failure can’t be re-established with a Reset procedure but it’s necessary to switch- off and switch-on the light curtain; if the failure persists, please contact the Datalogic Technical Support.
The safety devices fulfil their safety function only if they are correctly installed, in accordance with the Standards in force. If you are not certain to have the expertise necessary to install the device in the correct way, Datalogic Automation Technical Support is at your disposal to carry out the installation.
36 (thirty-six) months from the date of manufacturing. DATALOGIC AUTOMATION will not be liable for any damages to persons and things caused by wrong installation modes or device use.
10.1 PRODUCT DISPOSAL Under current Italian and European laws, DATALOGIC S.p.A. is not obliged to take care of product disposal at the end of its life. DATALOGIC S.p.A. recommends to dispose of the product in compliance with local laws or...
TECHNICAL DATA 11 TECHNICAL DATA ELECTRICAL DATA Power supply (Vdd): 24 Vdc ± 20% Unit current draw (TX): 3 W max Unit current draw (RX): 5 W max (without load) Outputs: 2 PNP Short-circuit protection: 1.4 A max Output current: 0.5 A max / each output Output voltage –...
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OUTFIT Terminator cap (CVL-5196) Tool for BCM configuration The tool for BCM configuration, when not used, can be inserted in the profile groove by making it enter from the top of the light curtain...
ACCESSORIES 15.3 DEVIATING MIRRORS MODEL DESCRIPTION CODE SG-DM 150 Deviating mirror version 150 mm 95ASE1670 MODEL DESCRIPTION CODE (mm) (mm) (mm) Deviating mirror version 600 mm SG-DM 600 95ASE1680 Deviating mirror version 900 mm SG-DM 900 95ASE1690 Deviating mirror version 1200 mm SG-DM 1200 1145 1180...
ACCESSORIES 15.4 COLUMNS AND FLOOR STANDS MODEL DESCRIPTION L (mm) X (mm) CODE SE-S 800 Column and floor stand H = 800 mm 30x30 95ACC1730 SE-S 1000 Column and floor stand H = 1000 mm 1000 30x30 95ACC1740 SE-S 1200 Column and floor stand H = 1200 mm 1200 30x30...
SG2 MUTING INSTRUCTION MANUAL 15.7 PLATE FOR PROTECTIVE STANDS MODEL DESCRIPTION CODE Plate kit for SG-PSG SG-P 95ASE2290 15.8 TEST PIECE MODEL DESCRIPTION CODE TP-14 Test piece Ø 14mm L = 300mm 95ACC1630 TP-30 Test piece Ø 30mm L = 300mm...
SG2 MUTING INSTRUCTION MANUAL 15.10 SAFETY RELAY The drawings show the connection between the safety light curtain and the type 4 safety relay of the SE-SR2 series operating in the automatic Restart mode(on the left) and manual Restart mode with monitoring (on the right).
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SG2 MUTING INSTRUCTION MANUAL TX - PIG-TAIL CABLE This is the Pig-Tail cable that must be always used for TX UNIT SG4 EXTENDED. It has a 18 poles socket in one side and a M12 5 poles in the other.
ACCESSORIES 15.12 MUTING ARMS The SG2 MUTING series light curtains can be equipped with retro-reflective muting arms to obtain the “T” or “L” configuration. The following figures show, respectively, the dimensions of single active arms, of single passive arms, and the corresponding fixing bracket stand alone.
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SG2 MUTING INSTRUCTION MANUAL The following figures show, respectively, the dimensions of single active arms with fixing bracket mounted, of single passive arms with fixing bracket mounted, of double active arms with fixing bracket mounted, of double passive arms with fixing bracket mounted.
GLOSSARY ELECTROSENSITIVE PROTECTIVE EQUIPMENT (ESPE): assembly of devices and/or components working together to activate the protective disabling function or to detect the presence of something and including at least: a sensor, command/control devices and output signal switching devices. PROTECTED AREA: area where a specified test object is detected by the ESPE. SAFETY LIGHT CURTAIN: it is an active optoelectronic protective device (AOPD) including an integrated system consisting of one or several emitting elements and one or several receiving elements forming a detection area with a detecting capacity specified by the...
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START INTERLOCKING DEVICE (= START): device preventing machine automatic start if the ESPE is live or the voltage is disabled and enabled once again. RESTART INTERLOCKING DEVICE (= RESTART): device preventing machine automatic restart after sensor activation during a dangerous phase of machine operating cycle, after a change of machine operating mode, and after a variation in machine start control devices.