CLA-VAL 93-01 Installation Operation & Maintenance
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CLA-VAL 93-01 Installation Operation & Maintenance

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Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036
847-356-0566
93-01/693-01

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Summary of Contents for CLA-VAL 93-01

  • Page 1 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 93-01/693-01...
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  • Page 5 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
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  • Page 9: Principles Of Operation

    (usually atmosphere) the line pressure With the use of a Cla-Val. "modulating chamber the valve closes drip-tight. (5 psi Min.) at the valve inlet opens the control," which reacts to line pressure valve.

  • Page 10: Flow Direction

    When flow is “up-and-over the seat,” it is in “normal” flow and the valve will fail in the open position. When flow is “over- 2. Cla-Val Model X101 Valve Position Indicator. This pro- the seat-and down,” it is in “reverse” flow and the valve will fail in the closed position.
  • Page 11 (See “Maintenance” the valve should be fully open. Section for procedure.) 6. If the valve has a Cla-Val X101 Position Indicator, observe the Tight Sealing Check (#3) indicator to see that the valve opens wide. Mark the point of max- imum opening.
  • Page 12 Thread Size (UNF Internal) 1 1/4" —2 1/2" Preventative Maintenance 10—32 3"—4" 1/4—28 The Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication or 6"—14" 3/8—24 packing and a minimum of maintenance. However, a periodic inspec- 16" 1/2—20 tion schedule should be established to determine how the operating 3/4-16 conditions of the system are affecting the valve.

  • Page 13: Inspection Of Parts

    Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Inspection of Parts Lime Deposits After the valve has been disassembled, each part should be One of the easiest ways to remove lime deposits from the valve examined carefully for signs of wear, corrosion, or any other stem or other metal parts is to dip them in a 5-percent muriatic abnormal condition.

  • Page 14: Parts List

    Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INLET OUTLET TOP VIEW GLOBE PATTERN PARTS LIST Item Description Pipe Plug Drive Screws (for nameplate) Hex Nut (8” and larger) Stud (8” and larger) Cover Bearing Cover Stem Nut Diaphragm Washer Diaphragm Spacer Washers Disc Guide...
  • Page 15 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 16 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 17 Globe Pattern Valves parts are going to be for a smaller size main valve. Cla-Val iden- Seat Size tifies main valve parts with the flange size of the standard 100...
  • Page 18 20" — 24" COVER DETAIL 3" — 6" COVER DETAIL CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.
  • Page 19 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
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  • Page 21: Operation

    Minimum Flow GPM 15-30 50-200 300-650 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice. N-CRD (R-4/09)
  • Page 22 9170002B *SUGGESTED REPAIR PARTS CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice. PL-CRD (R-4/09)
  • Page 23 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST 100-01 MODEL 3/8"-1 Hytrol Valve PARTS LIST ITEM DESCRIPTION Cover Screw (8 Required) Cover Spring Diaphragm Washer Diaphragm Disc Retainer Assembly Body Plug (3/8 NPT) Body 2.50 * Recommended Spare Parts OPERATING PRESSURE 1/8 NPT 1.50...
  • Page 24 5.12 * Recommended Spare Parts CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice. PL-100-01 3/8” - 1” (R-1/08)

  • Page 25: Maintenance Instructions

    Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION AND BULLETIN 8320 MAINTENANCE INSTRUCTIONS 3-WAY SOLENOID VALVES, NORMALLY OPEN ASCO NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION FORM NO. V5291R2 SOLENOID TEMPERATURE DESCRIPTION Standard catalog valves are supplied with coils designed for contin- Bulletin 8320 is a small 3-way solenoid operated valve with all three uous duty service.
  • Page 26 IF THE VALVE HAS A MANUAL OPERATOR, A HOLE MUST BE MADE THROUGH THE MOUNTING SURFACE FOR THE OPERATOR STEM. CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © N-V5291 (R-1/08)

  • Page 27: Installation And Maintenance Instructions

    Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION AND BULLETIN 8016G MAINTENANCE INSTRUCTIONS OPEN-FLAME, GENERAL PURPOSE, ASCO WATERTIGHT/EXPLOSIONPROOF SOLENOIDS FORM NO. V6583R5 -SERVICE NOTICE- in an enclosure. FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY ASCO ® solenoid valves with design change letter "G" in the catalog CAUTION: To prevent fire or explosion, do not install solenoid and/or valve number (example: 8210G 1) have an epoxy encapsulated ASCO ®...
  • Page 28 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket head Cleaning screw holding the terminal block to the solenoid is the grounding screw. All solenoid operators and valves should be cleaned periodically. The Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm).
  • Page 29 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Torque Chart Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters solenoid base sub-assembly 175 ± 25 19.8 ± 2.8 valve bonnet (3/4" bonnet constructions) 90 ± 10 10.2 ± 1.1 bonnet screw (3/8"...

  • Page 30: Torque Chart

    CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © N-V6583 (R-1/08) Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice.
  • Page 31 F), and the size of the external connection (refer to column B or G). CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.
  • Page 32 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 This page was intentionally left blank!
  • Page 33 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.
  • Page 34 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 This page was intentionally left blank!

  • Page 35: Flow Control

    Cla-Val Main Valve. CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice.
  • Page 36 BAR STOCK O-Ring CONFIGURATION Housing CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice. PL-CV (R-1/09)
  • Page 37 3/8 NPT 2.06 CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com © Copyright Cla-Val 2009 Printed in USA Specifications subject to change without notice. PL- X43 (R-4/09)
  • Page 38 Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 This page was intentionally left blank!
  • Page 39 INLET SIZE & inquiries concerning valve operation, it is important to CAT NO. EINTRITT STOCK properly identify Cla-Val products already in service CODE ENTREE by including all nameplate data with your inquiry. MFD. BY CLA-VAL ENTRADA Pertinent product data includes valve function, size, NEWPORT BEACH, CALIF, U.S.A.

  • Page 40: Limited Warranty

    This product. Cla-Val shall not be liable for any damages or charges for warranty is expressly conditioned on the purchaser’s providing written labor or expense in making repairs or adjustments to the product.

  • Page 41: Repair Kits

    Distributed By: M&M Control Service, Inc. www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION / OPERATION / MAINTENANCE REPAIR KITS MODEL Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.
  • Page 42 When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com ©...

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