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BOILERS
LEB
Installation Manual
LEB dc V5.0
Warning: Use only water or an
appropriate antifreeze. Do not use any
other liquids especially methanol,
automotive antifreeze or any kind of oil.
Do not exceed 50% antifreeze.
LION
dc
dc
dc
dc
Series Boiler
TM
Printed in Canada

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Summary of Contents for LION LEB dc Series

  • Page 1 Warning: Use only water or an appropriate antifreeze. Do not use any other liquids especially methanol, automotive antifreeze or any kind of oil. Do not exceed 50% antifreeze. LION BOILERS Series Boiler Installation Manual LEB dc V5.0 Printed in Canada...
  • Page 3: Before You Begin

    Before You Begin Please read this manual thoroughly before you begin. If you encounter problems please see the troubleshooting section near the end of this manual. This boiler should only be installed and tested by quali ed personnel with experience in hydronic heating systems, and electrical installations.
  • Page 4: Specifications

    Specifications Model Volts Phase Amps Minimum Breaker Size Wire Size (Amps) LEB-3 12.5 LEB-4 16.7 LEB-5 20.8 LEB-6 25.0 LEB-7 29.2 LEB-8 33.3 LEB-9 37.5 LEB-10 41.7 External Control Voltage ( Thermostat ) 24 Volts AC Tank Capacity – Approx. 1 Gallon Shipping Weight –...
  • Page 5: System Design

    System Design For proper operation of the heating system, the boiler, the radiation system, and maximum heat loss of the building must be considered. The boiler selected should provide between 110% and 130% of the maximum design heat loss of the building. The radiation system should be designed to properly dissipate the heating capacity of the boiler at the radiation system design temperature.
  • Page 6: Mechanical Installation

    (4) Units must be mounted straight as shown in Fig. 2 with the outlet at the top, and the inlet on the bottom. See “Up Arrow” on label on side of boiler. (5) The circulation pump should be connected to the outlet side of the boiler (see Fig. 3). Mechanical Installation (1) Refer to Fig.
  • Page 7 Thermostat Connection The thermostat connection is 24 volt AC. Only connect the thermostat a er all other work is complete, and the entire heating system is thoroughly purged of air. The thermostat is connected to the terminals T1 and T2 on the control circuit board (see Fig. 4). In zoned systems, the end switches of all the zone valves may be connected in parallel and hooked up to the thermostat connection on the control board.
  • Page 8: Check List

    Start Up A new system must be thoroughly cleaned, ushed and drained, then re lled with clean water. Foreign material circulating through the system could be detrimental to the pump and to the heat transfer e ciency of the system and may lead to future problems. The system must be thoroughly purged of air before it is energized for the rst time.
  • Page 9: Troubleshooting Guide

    Troubleshooting Guide Problem Correction Boiler not heating, water cool. Check power supply, fuses or breakers. Check thermostat setting. Check temperature control inside the boiler. Boiler heating pipes cool. Check for air in system. Check pump circulation. Check all valves. Check for ow stoppage, or air locks. Boiler rapid cycles.
  • Page 10 Lion Boilers Limited Warranty Concept Manufacturing Inc. (the "Manufacturer") warrants its Hydronic Boiler (the "Boiler") to be free from defects in material and workmanship under normal use and maintenance for a period of two (2) years from the date of original installation. The Manufacturer further...
  • Page 11 6. Damage as a consequence of electrical surges, inadequacy or interruption of electrical services or corrosion, whether caused by chemicals or the environment; 7. Damages as a consequence of oods, winds, res, lightning, freezing conditions or other conditions beyond the control of the Manufacturer. LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED, AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION...
  • Page 17 Troubleshooting Step By Step Procedure The following is a step by step procedure to help in troubleshooting any problems with this boiler. These steps should be performed only by quali ed personnel with experience in hydronic heating systems, and electrical heating equipment. You are working with high voltages and should be extremely careful.
  • Page 18 (6) The circuit board is now activated, the 24 volt power light and the thermostat light will be on. The element relays may now start to turn on. If they have not started to come on as yet, temporarily turn up the temperature on the aquastat to the maximum setting, it should be returned to the normal setting when you are nished troubleshooting.
  • Page 19 If you have gone through the above steps, and the boiler is still not working, please contact us for assistance. Concept Manufacturing Inc. Box 23008 RPO McGillivray Winnipeg, Manitoba, Canada R3T 5S3 Phone: 204-284-9111 Fax: 204-284-9229 E-mail info@conceptmfginc.com...

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