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Warning: Use only water or an
appropriate antifreeze. Do not use any
other liquids especially methanol,
automotive antifreeze or any kind of oil.
Do not exceed 50% antifreeze.
LION
BOILERS
CEBR Series Boiler
Installation Manual
CEBR V12.0
Printed in Canada

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Summary of Contents for LION CEBR Series

  • Page 1 Warning: Use only water or an appropriate antifreeze. Do not use any other liquids especially methanol, automotive antifreeze or any kind of oil. Do not exceed 50% antifreeze. LION BOILERS CEBR Series Boiler Installation Manual CEBR V12.0 Printed in Canada...
  • Page 3: Before You Begin

    Before You Begin Please read this manual thoroughly before you begin. If you encounter problems please see the troubleshooting section near the end of this manual. This boiler should only be installed and tested by quali ed personnel with experience in hydronic heating systems, and electrical installations.
  • Page 4 Outdoor Reset Control This model also has Outdoor Reset control. An outdoor temperature sensor is used to monitor the outside temperature. The electronic controls then regulate the water temperature based on both the aquastat setting and the outside temperature to ne tune the boilers heat output. As the temperature outside increases, the boiler control will decrease the target water temperature set on the aquastat.
  • Page 5: Specifications

    Specifications Model Volts Phase Amps Minimum Breaker Size Wire Size (Amps) CEBR-3 12.5 CEBR-5 20.8 CEBR-6 25.0 CEBR-8 33.3 CEBR-9 37.5 CEBR-10 41.7 CEBR-12 50.0 CEBR-15 62.5 CEBR-18 75.0 CEBR-19 79.2 CEBR-20 83.3 CEBR-23 95.8 CEBR-24 100.0 CEBR-25 104.2 CEBR-28 116.7 CEBR-208-9 25.0...
  • Page 6: System Design

    New Boiler Inspection All Boilers are inspected and tested at the factory prior to shipment. On receipt of your new boiler, be sure to check for any damage that may have occurred during shipping. Any such damage should be reported to the carrier immediately. Never install a damaged boiler.
  • Page 7: Mechanical Installation

    Installation Location (1) The site selected for installation of your boiler should leave at least 24” of clear space in front of the unit. The sides require only enough room for plumbing and electrical connections (see Fig. 2). The rear of the unit is considered as a “Zero Clearance” face (see Fig.
  • Page 8: Pump Installation

    (7) An expansion tank must be installed (see Fig. 3) to allow for water expansion as the system is heated. Dissimilar Metals Do not connect dissimilar metals on the inlet and outlet nipples. Dielectric Unions should be used. Another solution is to use brass or cast iron ttings between the boiler and any copper ttings that you may be using.
  • Page 9: Temperature Control Setting

    Thermostat Anticipator The thermostat anticipator setting recommended is 0.2 amps. Failure to correctly adjust this setting may result in unsatisfactory comfort conditions, and could result in damage to the thermostat. This setting may have to be adjusted slightly to ideally match the boiler control system to the thermostat, as well as overcome the normal inertia of the radiation system.
  • Page 10: Check List

    Start Up A new system must be thoroughly cleaned, ushed and drained, then re lled with clean water. Foreign material circulating through the system could be detrimental to the pump and to the heat transfer e ciency of the system and may lead to future problems. The system must be thoroughly purged of air before it is energized for the rst time.
  • Page 11: Troubleshooting Guide

    Troubleshooting Guide Problem Correction Boiler not heating, water cool. Check power supply, fuses or breakers. Check thermostat setting. Check temperature control on side of boiler. Boiler heating pipes cool. Check for air in system. Check pump circulation. Check all valves. Check for ow stoppage, or air locks.
  • Page 12 Concept Manufacturing Inc. Limited Warranty Concept Manufacturing Inc. (the "Manufacturer") warrants its Hydronic Boiler (the "Boiler") to be free from defects in material and workmanship under normal use and maintenance for a period of two (2) years from the date of original installation. The Manufacturer further warrants the tank to be free from defects in material and workmanship under normal use and maintenance for an additional eight (8) years for a total of ten (10) years from the date of original installation.
  • Page 13 6. Damage as a consequence of electrical surges, inadequacy or interruption of electrical services or corrosion, whether caused by chemicals or the environment; 7. Damages as a consequence of oods, winds, res, lightning, freezing conditions or other conditions beyond the control of the Manufacturer. LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED, AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION...
  • Page 20 Troubleshooting Step By Step Procedure The following is a step by step procedure to help in troubleshooting any problems with this boiler. These steps should be performed only by quali ed personnel with experience in hydronic heating systems, and electrical heating equipment. You are working with high voltages and should be extremely careful.
  • Page 21 turn up the temperature on the aquastat to the maximum setting, it should be returned to the normal setting when you are nished troubleshooting. The power relays for controlling the elements should now start to turn on with the same one to two minute delay.

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