Milnor 36021C4E Service Manual
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Milnor 36021C4E Service Manual

Milnor 36021C4E Service Manual

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Published Manual Number/ECN: MAP36C4EAE/2016294A
• Publishing System: TPAS2
• Access date: 07/13/2016
• Document ECNs: Latest
Service
36021C4E
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 36021C4E

  • Page 1 Published Manual Number/ECN: MAP36C4EAE/2016294A • Publishing System: TPAS2 • Access date: 07/13/2016 • Document ECNs: Latest Service 36021C4E PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    How to Get the Necessary Repair Components BIUUUD19/20081231 Trademarks of Pellerin Milnor Corporation BIUUUD14/20140821 Guards & Covers 36026V5J BMP010034/2002103V About the Forces Transmitted by Milnor® Washer-extractors BIWUUI02/20001108 Understanding Tag Guidelines BIUUUI02RQ/20160713 Avoiding Damage from Allied Remote Chemical Delivery Systems BIWUUI03/20030306 Safety Placard Use and Placement - 36021CPE, NSP, V5J, V5Z &...

  • Page 4: Table Of Contents

    Table of Contents, continued MAP36C4EAE/16294A Page Description Document Drain Valve Installation BMP030026/2003276V 3 Inch Electric Drain Valve BMP920017/2014155A...

  • Page 5: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 6: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 7: Trademarks Of Pellerin Milnor Corporation

    Trademarks of Pellerin Milnor Corporation BIUUUD14 (Published) Book specs- Dates: 20140821 / 20140821 / 20140821 Lang: ENG01 Applic: UUU Trademarks of Pellerin Milnor Corporation These words are trademarks of Pellerin Milnor Corporation: Table 1: Trademarks AutoSpot™ E-P Plus® Linear Costa Master™ MilTouch™...
  • Page 9 BMP010034/2002103V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Guards and Covers Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 10 • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model and ® size upon request. Floor or foundation sizes shown on any Milnor...

  • Page 11: About The Forces Transmitted By Milnor® Washer-Extractors

    All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain written ® confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
  • Page 12 Tag Guidelines for the Models Listed Below BIUUUI02RQ (Published) Book specs- Dates: 20160713 / 20160713 / 20160713 Lang: ENG01 Applic: RQV 36021C4E Tag Guidelines for the Models Listed Below 36021V5J 36021V7J 36026V5J 36026V7J 36026V7W 42026V6J 42026V6W 42030V6J 36021C4E Notice 1 : This information may apply to models in addition to those listed above. It applies to paper tags.
  • Page 13 (identification mark of tester). B2TAG93013: This bearing housing was lubricated at the Milnor factory before shipment. (This tag not used on 42" V models.) B2TAG94078: Do not forklift here; do not jack here; do not step here—whichever applies.
  • Page 14 Do not discard these. B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them. PELLERIN MILNOR CORPORATION...
  • Page 15 B2T2006012: Retain the motor mount spring adjustment sleeve provided with certain machine models. This sleeve is used to increase drive belt tension as the belt wears. Instructions are provided in the maintenance guide. — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...

  • Page 16: Avoiding Damage From Allied Remote Chemical Delivery Systems

    ® of such systems by the chemical supply company. Milnor washer-extractors and CBW batch washers (tunnels) are available with convenient inlets for such systems (see Figure 1). Most common of the types of systems currently used in commercial laundering operations are pumped chemical systems.
  • Page 17 CAUTION 1 : Equipment and Textile Damage Hazards—Chemicals leaked into the machine, particularly when it is idle can destroy machine components and textiles left in the machine. Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals.
  • Page 18 Hence, any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine. Some examples of this are shown in Figure 3. PELLERIN MILNOR CORPORATION...
  • Page 19 PELLERIN MILNOR CORPORATION...
  • Page 20 CAUTION 2 : Injury and Damage Hazards—Chemicals leaking from a chemical system may be corrosive or toxic. Such chemicals can injure personnel and damage equipment. • Use care when connecting chemical lines. • Inspect regularly for leaks. — End of BIWUUI03 — PELLERIN MILNOR CORPORATION...
  • Page 22 BMP020109/2014356B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 23: Service And Maintenance

    Service and Maintenance...
  • Page 24 0[XV]X]V"%P]S#!Egg<^c^a<^d]c?[PcTfXcW Document ....BIRQVM01 Specified Date ....20010822 cWT3aXeT?d[[Th As-of Date ....... 20010822 Access Date..... 20010822 Applicability......RQV Language Code....ENG01 The motors on 36 and 42Vxx machines rest on a spring tensioned motor mount plate. Any misalignment between this motor mount and the drive pulley results in excessive drive belt twist and stress, greatly reducing belt life.
  • Page 25 1\YW^Y^W #& Q^T $"Fhh =_d_b =_e^d @\QdU gYdX dXU 4bYfU @e\\Ui 7. The shims are made in a u-shape to fit around the bolt. Estimate the thickness needed and slip the appropriate number of shims around the bolt. 8. Tighten bolt and measure again with the contractors square. Repeat steps 7 and 8, adding or subtracting shims as required until the straight edge touches the motor top at all points (or as close as possible with the shims used).

  • Page 26: Fastener Torque Requirements

    If fastener torque specifications or threadlocking compound requirements in an assembly document vary from the specifications in this document, use the assembly document. Figure 1: Common Bolts Used in Milnor Equipment Bolt Head Identifying Marks Legend SAE Grades 1 and 2, ASTM A307, and stainless steel...
  • Page 27 Table 3: Torque Values for Plated Fasteners 5/16-inch and Smaller Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 28 With Threadlocking Compound 1.1.2. Table 5: Threadlocking Compound Selection by Bolt Size Bolt Size LocTite Product 1/4" 1/4" – 5/8" 5/8" – 7/8" 1" + LocTite 222 LocTite 242 LocTite 262 LocTite 272 High temperature LocTite 277 PELLERIN MILNOR CORPORATION...
  • Page 29 Table 8: Torque Values for Applications of LocTite 262 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 30 Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Nominal Pound- Pound- Pound- Bolt Size Inches Inches Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 31 CAUTION 2 : Malfunction Hazard—Improper application of threadlocking compounds may result in fasteners becoming loose from impact, heat, or vibration. Loose fasteners can cause the equipment to malfunction. • Read and follow the threadlocking compound manufacturer's instructions and warnings. PELLERIN MILNOR CORPORATION...
  • Page 32 No threadlocking compound here Cover this area Nut depth Disassembly —For low-strength and medium-strength products, disassemble with hand tools. 3.3. For high-strength products, apply localized heat for five minutes. Disassemble with hand tools while the parts are still hot. PELLERIN MILNOR CORPORATION...
  • Page 33 Fastener Torque Requirements Figure 4: Disassembly Use Localized Heat Legend Soldering gun heating small fastener Torch heating large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...

  • Page 35: 31 2. Drive Assemblies

    Drive Assemblies...

  • Page 38: Motor Mount

    BMP030021/2003276V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Motor Mount Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 41: Bearing Assemblies

    Bearing Assemblies...

  • Page 47: Shell And Door Assemblies

    Shell and Door Assemblies...
  • Page 55 BMP020058/2009442B (Sheet 4 of 4) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List, cont.—Interlock Assembly Description Item Part Number Comments Used In 15U060 FLAT WASHER#6 ANSI TYPEB BRASS 09K062B71 SOLENOID 240/60--220/50 = ILOC...

  • Page 57: Control And Sensing

    Control and Sensing...

  • Page 59: Coin Acceptor And Vault

    BMP020061/2003276V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Coin Acceptor and Vault Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 60 Ê A djustments ® When the machine leaves Milnor , the actuator arm is tie-wrapped to prevent damage (except on 30015, 30020, and 30022 models). This tie wrap must be removed after the machine is set into position but before the machine is op- erated.
  • Page 61 that it has reset. In the released position the arm should rest lightly but definitely against the stop on the micro-switch case that prevents any further arm movement to the left. For machines with rigid mounted shells, where the machine is bolted to a very substantial foundation, very little machine movement will occur for a given degree of out-of-balance.
  • Page 65 Chemical and Supply Devices...
  • Page 67 Water Piping Assemblies...
  • Page 72 BMP030026/2003276V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Drain Valve Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 73 DRINVAL 3"N/O MTRDR240V 50/60C 96D350B71 DRINVAL 3"N/C MTRDR240V 50/60 ----------------------------------------------------------------------------COMPONENTS------------------------------------------------------------- 96D35MTR37 120V 50/60CMTR FOR 3"DRAINVAL 96D35MTR71 240V 50/60CMTR FOR 3"DRAINVAL 96D35B0D B0DY & BALL FOR 3" DRAIN VALVE 96D35C0V MTRCOVER 2-PCFOR 3"DRAINVAL 96D35PIN DRIVE PIN KIT FOR 3" DRAIN VAL PELLERIN MILNOR CORPORATION...

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