Related Manuals for HUSTLER FasTrak SD
Summary of Contents for HUSTLER FasTrak SD
- Page 1 Hustler FasTrak ® ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 602901 REV G...
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Page 3: Table Of Contents
Table of Contents General Information ........1-1 To The New Owner . - Page 4 Engine Oil and Filter ........4-5 Engine Air Filter ........4-5 General Engine Maintenance .
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Page 5: General Information
1. Correct part description. 2. Correct part number. General operation, adjustment and maintenance guidance is 3. Correct model number. outlined for both the experienced and novice Hustler user. ® 4. Correct serial number. Operating conditions vary considerably and cannot all be All warranty repair and service must be handled through an addressed individually. - Page 6 WARNING WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
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Page 7: Safety Precautions
SAFETY PRECAUTIONS • It is also the owner’s responsibility to make certain that the operators and mechanics are qualified and physically able individuals, properly trained in the operation of this equipment. • All operators and mechanics must become familiar with the safe operation of the equipment, operator controls and decals. - Page 8 Part Number 600899 WARNING: Thrown objects! If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and • involve your dealer to resolve the problem before continuing to operate. Always maintain a safe distance from If pump belt fails, steering control will be lost.
- Page 9 Part Number 601993 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Mow a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
- Page 10 DANGER: Battery Hazards! Part Number 601815 601815 • • • Avoid skin con- Do not overfill battery. Do not allow open flame near the tact with battery • battery when charging. Electrolyte may overflow and damage acid • Hydrogen gas forms inside the paint, wiring or structure.
- Page 11 Units without fuel gauges Part Number 602233 602233 Fast Slow Choke Mower blade engage/disengage switch Ignition switch - insert key If warning light comes on, check engine oil Before starting the engine: • Read Operator’s Manual • Disengage mower blades •...
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- Page 13 Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
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Page 15: Operation
OPERATION Do not operate the equipment while wearing sandals, ten- Safe Operating Practices nis shoes, sneakers, shorts or any type of loose fitting clothing. Do not use a towel as a headband or neck wrap This product is capable of amputating hands and feet and and do not hang a towel from the waist. -
Page 16: Using A Ramp
Do not exceed a 15 degree angle between the ramp and cause serious physical injury. the ground or between the ramp and the trailer or truck. The Hustler mower is capable of operating horizontally ® Avoid sudden acceleration when on a ramp. -
Page 17: Children
6. Extremely dry conditions of grass the presence of children. Children are often attracted to the 7. Tire pressure mower and the mowing activity. Never assume that children Any attachments mounted to the mower will also affect will remain where you last saw them. ... -
Page 18: Controls
Control Panel engine starts, and switch will automatically return to the RUN position. C. Oil pressure light (Figure 3-1) — this light comes on Units without fuel gauge when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed. -
Page 19: Safety Start Interlock System
If the seat switch is not operating properly (is not opening or closing) and if the cause can not be determined, replace the seat switch. If the problem cannot be located, contact your Hustler ® Dealer. WARNING The safety interlock system should always function per steps 4 and 5. -
Page 20: Stopping The Engine
When transporting on another vehicle, the mower should be The following steps are the correct procedures for starting the facing forward and it must be secured. engine. If difficulty is encountered, contact the Hustler ® Dealer IMPORTANT: Always make certain the two bypass valves in your area. - Page 21 WARNING Always pull from the mower hitch. Do not attach chains or ropes to the ROPS for pulling purposes, as the machine ROPS can tip backwards. Always fasten seat belt during operation of the machine (mower equipped with ROPS in “raised/up” position). Inspect the area prior to mowing for proper overhead clearance (tree limbs, guy wires, doorways, etc).
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Page 22: Mower Operation
1. Check the torque of the ROPS mounting bolts. Tighten on how to operate the mower efficiently. the bolts to the correct torques as shown below if Driving the mower necessary. Figure 3-7 2. Inspect the operator’s seat and the mounting parts for the DANGER seat belt. - Page 23 steering control lever and finish the turn. (Figure 3-9) FRONT OF MOWER FACES THIS DIRECTION WARNING Always be aware of what is behind the machine before FORWARD TRAVEL backing up. Do not mow in reverse unless absolutely nec- essary. Always look down and behind before and while backing up.
- Page 24 Step 1 If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler ® Dealer to resolve the problem before continuing to operate. WARNING The unit’s steering control levers are very responsive:...
- Page 25 4. If the mower blades continue to rotate with the deck To avoid this, move onto a previously cut area with the blades clutch switch down, discontinue operation immediately engaged. and contact your Hustler Dealer. ® 602901 3-11...
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Page 26: Deck Cutting Height Adjustment
This sets the deck in transport mode. Anti-Scalp Wheels Anti-scalp wheels are standard on FasTrak SD 48/54/60 units. These anti-scalp wheels are designed to minimize scalping when mowing on rough uneven terrain. Figure 3-12 Anti-scalp wheels can be installed in two positions. -
Page 27: Maintenance & Adjustments
Clean flammable material from machine. Prevent wear gloves and use extra caution when servicing them. fires by keeping the engine compartment, top of the Use only genuine Hustler ® replacement parts to ensure deck, exhaust area, battery, fuel line, fuel tank and that original standards are maintained. -
Page 28: Torque Values
Front wheels ..... 8-12 psi (55-83 KPa) WARNING If you wish to use non-pneumatic tires on your Hustler ® mower the tires must be an approved tire purchased from Hustler ®... -
Page 29: Hydraulic System
Use only SAE 20W50 SL/SM service motor oil. The fuel and evaporative emissions control system for this Initial system oil and filter change must be after the first 75 mower is EPA compliant. Use only Hustler ® approved hours of use or 1 year whichever comes first. Thereafter, replace replacement parts. - Page 30 canisters, canister mounting brackets, carburetor purge port • Refuel outdoors. Never refuel or drain the fuel from connection, filters, vapor hoses, clamps, control valves, control the machine indoors. solenoids, electronic controls, vacuum control diaphragms, • Never attempt to start the engine when there is a purge valves, liquid/vapor separator and other associated strong odor of gasoline fumes present.
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Page 31: Engine Oil And Filter
for use and such illegal use could cause equipment failure and IMPORTANT: All oil drips or spills must be cleaned off pose a fire hazard. Refer to the engine owner’s manual for fuel of the exhaust system before operating the machine. specification requirements. -
Page 32: General Engine Maintenance
element. Therefore, a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine Safety filter performance is affected. The reason is simple. The media in the filter must be porous to allow air to pass through it. When dirty air passes through the filter, the dirt plugs some of the holes in the media and actually acts as part of the filter media. -
Page 33: Belts
Use a 15/16” wrench to remove the 5/8” cap screw holding the blade to the spindle shaft from underneath. NOTE: A blade holding tool (part number 381442) is available from Hustler ® If the pump belt fails, loss of control will occur especially Turf Equipment. -
Page 34: Seat Adjustment
IMPORTANT: When mounting blades, rotate them after Cutting edge installation to ensure blade tips do not touch each other or sides of the mower. Twisted Blade Edge (replace) WARNING Cutting Plane Cutting edge Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury. - Page 35 Upper control lever Cap screws Lower control lever Figure 4-14 602901 REV G...
- Page 36 Maintenance Schedule Figure 4-15, Figure 4-16, Figure 4-17, Figure 4-18, Figure 4-19, Figure 4-20, Figure 4-21, WEEKLY MONTHLY ANNUALLY SERVICE AT OR 50 OR 100 OR 300 INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires...
- Page 37 FasTrak SD 48/54/60 Maintenance Locator Chart 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Expansion Tank 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) (mowers built prior to serial number 1308000) 10.
- Page 38 Mowers without fuel gauge Mowers without fuel gauge Figure 4-18 Figure 4-19 Mowers with fuel gauges Mowers with fuel gauges Fuel gauge Fuel gauge Fuel gauge Fuel gauge Figure 4-20 Figure 4-21 1. Engine Oil Fill & Dipstick 10. Engine Oil Filter 2.
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Page 39: Troubleshooting
TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions. - Page 40 REV G 602901...
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Page 41: Storage
STORAGE When storing the unit at the end of the mowing season, the film of oil over any exposed metal surfaces of the engine mower, engine, and battery should have the following items that are subject to corrosion. serviced before storage. 8. -
Page 42: Product Literature
PRODUCT LITERATURE If you would like to view or print a copy of the Hustler FasTrak SD 48/54/60 product manuals (Operator’s Manual, General ® Service Manual, and Parts Manual) go online to www.hustlerturf.com. Contact your local Hustler dealer if you require another engine owner’s manual. - Page 43 INDEX PAGE PAGE Anti-scalp wheels ..........3-12 Mower operation ............. 3-8 Belts .................4-7 New season preparation ........6-1 Carbon Canister ............4-6 Operating suggestions ......... 3-10 Children ..............3-3 Parts and service ........... 1-1 Control Panel ............3-4 Preparation of battery for storage ......6-1 Controls ..............3-4 Preparation of engine for storage ......