Polaris SPORTSMAN ACE Owner's Manual page 98

MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See
page 134 for the part numbers of POLARIS products.
Gearcase
Transmission
(Main Gearcase)
Demand Drive Unit
(Front Gearcase)
Spark Plug
Spark Plug Gap/Torque
Electrode Gap
0.8 +/- 0.1 mm
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs. Refer to
the specifications section beginning on page 132.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 97.
CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
96
Lubricant
AGL Gearcase 44 oz. (1300 ml)
Lubricant &
Transmission
Fluid
Demand Drive
Fluid
New Plug Torque
9 ft. lbs. (12 Nm)
Capacity Fill Plug
10-14 ft. lbs.
(14-19 Nm)
9 oz. 8-10 ft. lbs.
(265 ml) (11-13.6 Nm)
Drain Plug/
Torque Level Check
Plug Torque
10-14 ft. lbs.
(14-19 Nm)
8-10 ft. lbs.
(11-13.6 Nm)
Used Plug Torque
9 ft. lbs. (12 Nm)