Char-Broil 463741911 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463741911

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 45 minutes

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

12/03/10 • G307-001-060801

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Summary of Contents for Char-Broil 463741911

Page 1 Estimated assembly time: 45 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: DANGER • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
Page 12 Sideburner Match Lighting Ignitor Lighting Turn ON gas at LP cylinder. Do not lean over grill while lighting. 2. Hold lit match to any port on the burner. Push in and turn 1. Turn all burner control valves. sideburner knob to the position.
Page 13 • Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Key Qty Description Key Qty Description FIREBOX SIDEBURNER LID SUPPORT, F/ HEAT TENT ELECTRODE F/ SIDEBURNER SUPPORT BAR, F/ COOKING GRATE CONTROL KNOB, F/ SIDEBURNER BURNER SIDEBURNER GRATE ELECTODE/COLLECTOR BOX HEAT SHIELD, FIREBOX VALVE/HOSE/REGULATOR ASSEMBLY SIDEBURNER CLIP CONTROL PANEL SIDE SHELF NOT Pictured SHELF GRIP...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY ASSEMBLY Place lower brace between right legs with the preassembled #10-24x1/2’’ machine screws feeding into the key hole slots. Tighten the screws. Lower Brace Turn assembly upside-down. Insert axle bolts through wheels. Facing the back, position tank support bracket between left legs.
Page 18 Side shelf and Sideburner shelf Attach side shelf assembly and sideburner shelf assembly to legs using #10-24 plastic bolts. Sideburner Shelf Side Shelf #10-24 Plastic Bolt Qty. 4 #10-24 Plastic Bolt Tank Exclusion Wire Hook tank exclusion wire into the hole in rear rail, then flex the tank exclusion wire to insert the straight end into the hole on the right front leg.
Page 19 Firebox Place firebox assembly onto firebox supports. Place heat shield between firebox and left firebox support. Secure with 5x15 fiber washers, 5mm flat washers and #10-24x3/4’’ wing screws. #10-24x3/4’’ Wing Screw Firebox Assembly 5mm Flat Washer 5x15 #10-24x3/4’’ Fiber Washer Wing Screw 5x15 Qty.
Page 20 Burner □ Place burner assembly into firebox. Make sure venturi tubes are correctly engaged. Fasten the burner assembly to firebox using 5x15 Fiber Washers and #10-24 Wing Nuts. □ Attach ignitor wire to ignitor. #10-24 Burner Assembly 5x15 Wing Nut Fiber Washer Qty.
Page 21 Sideburner □ Attach sideburner valve to mounting bracket with #8-32x3/8’’ machine screws . Place sideburner into sideburner drip pan. Make sure sideburner valve is inside sideburner tube. Fasten sideburner with 5x9 fiber washer and #8-32 wing nut (B). □ Hook sideburner clip to sideburner tube and around valve body. Attach sideburner ignitor wire to terminal on the side of the push button igntor previously installed on control panel (D).
Page 22 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty.2 Hinge Pin Qty.2 Vaporiser bar □ Place vaporiser bar onto V-shaped bar rests inside firebox. □...
Page 23 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
Page 24 Insert tank wire into left legs. Rotate tank wire inward toward cart. Note: Hose and regulator should be routed over tank wire. Tank wire Tank collar opening must face to front of grill (A). Set bottom of tank into notches of tank bracket (B). Lean tank inward and engage tank collar with tank wire (C).
Page 25: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 26 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
Page 27: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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