TAILY AUTOMATION CNC-210A User Manual

Coil winding machine controller

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1.
INTRODUCTION ....................................................... 2
2.
MAIN FEATURES ..................................................... 2
3.
FRONT PANEL DESCRIPTION................................ 3
4.
5.
WINDING METHOD DESCRIPTION ........................ 6
6.
WINDING EXECUTION............................................. 8
7.
CONFIGURATION SETTING .................................... 9
8.
INSTALLATION AND WIRING................................ 12
9.
ADJUSTMENT ........................................................ 15

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Summary of Contents for TAILY AUTOMATION CNC-210A

  • Page 1: Table Of Contents

    INTRODUCTION ............2 MAIN FEATURES ............. 2 FRONT PANEL DESCRIPTION........ 3 PROGRAMMING WINGING PARAMETER....5 WINDING METHOD DESCRIPTION ......6 WINDING EXECUTION..........8 CONFIGURATION SETTING ........9 INSTALLATION AND WIRING........ 12 ADJUSTMENT ............15 10. MAINTAIN AND TROUBLESHOOTING ....17...
  • Page 2: Introduction

    Furthermore, it also includes a RS-485 network interface, making coil-winding operation easier to manage. CNC-210A also features an integrated design: putting stepper motor driver, DC motor speed controller, brake and power supplier control circuits into one control box, simultaneously achieving size reduction, high performance and low cost.
  • Page 3: Front Panel Description

    CNC-210A Series H6681 User manual Page 3. FRONT PANEL DESCRIPTION 3.1. Power switch Power supplier equipped, controls the AC power to the controller. 3.2. Key pads : 10 key, for entering numerical values. : Enter into EDIT mode. : Specify target production quantity.
  • Page 4 CNC-210A Series H6681 User manual Page 3.3. Digital display STEP DISPLAY Show the current step number being wound or being programmed. DATA DISPLAY During programming, in combination with LED, shows the parameter being programmed. During winding or ready mode, show the current number of turns or show the guiding traverse shafts position.
  • Page 5: Programming Winging Parameter

    4. PROGRAMMING WINGING PARAMETER 4.1. MEMORY RANGE SELECTION CNC-210A contains 1000 memory step, by defining the region, users can effectively manage the memory. Various winding parameter can be stored in different regions and can be retrieved instantaneously. After specifying the regions, programming and winding can be done in those regions;...
  • Page 6: Winding Method Description

    CNC-210A Series H6681 User manual Page 4.3. Guiding traverse shaft introduce setting During set the 『 SHIFT 』 , 『 WIDTH 』 and 『 guiding traverse travel limit 』 , can use numeric keypad to set location data or can also use keys to leading the guiding traverse shaft location.
  • Page 7 CNC-210A Series H6681 User manual Page 5.4. Running mode Continual mode Before it begins winding, if 『 SHIFT 』 of the step set as 999.99, then the starting position, the width , the wire-guiding direction and the winding direction won't be re-read. The values are not changed, that is the wire guiding will continue guiding wires on the same position.
  • Page 8: Winding Execution

    CNC-210A Series H6681 User manual Page 6. WINDING EXECUTION 6.1. To start winding key , the winding process begins in accordance with the After set up all data items, press set-up content. Press key to pause winding. During winding, press the key, the winding speed can be switch between high speed and low speed.
  • Page 9: Configuration Setting

    CNC-210A Series H6681 User manual Page 7. CONFIGURATION SETTING CNC-210A is a multi-purpose design, to meet various requirements; additional settings are configured to provide flexibility for additional applications. In the READY mode, press the following keys combination as section [7.1. ~7.10], the DATA DISPLAY will show corresponding setting value.
  • Page 10 CNC-210A Series H6681 User manual Page 7.2. Station number Set the station number of the winding machine controller. This number is used to identify the station when using RS-485 communication function. Up to 32 stations can be operated on the same network.
  • Page 11 CNC-210A Series H6681 User manual Page 7.11. Reset all configuration data In READY mode press keys, it will reset all the configuration data and replace by initial data. Be cautious in use this function. 7.12. Data transmit The CNC-210AS has a RS-485 serial communication interface, can be used to send the winding data to the others station.
  • Page 12: Installation And Wiring

    CNC-210A Series H6681 User manual Page 8. INSTALLATION AND WIRING The controllers should be operated in an environment that is protected from moisture, corrosive gases, or liquid, and free from airborne dust, metallic particles, and magnetic noise. Do not block the intake/exhaust ports of the controller. Otherwise, a fault may occur.
  • Page 13 CNC-210A Series H6681 User manual Page 8.2. Wiring diagram for CN2~CN6 Pulse Output RS-485 Operate Switches Home Sensor Turn Counter AUX I/O +24V AUX I/O FOOT SW STOP START RESET HOME-SR CNTB-03B RS-485 Operate Switches Home Sensor Turn Counter Connection Box 8.3.
  • Page 14 CNC-210A Series H6681 User manual Page 8.4. Wiring diagram for CNC-210AE Drive STEP Motor in directly Pulse Output RS-485 Operate Switches Home Sensor Turn Counter AUX I/O AC Input Winding Driver Brake STEP Motor COM CW Vout AC Output Motor Driver...
  • Page 15: Adjustment

    CNC-210A Series H6681 User manual Page 9. ADJUSTMENT 9.1. Adjustments for CNC-210AS CL : Output current limit. 1. Connect a DC Amperes meter between terminal and DC motor as below. 2. In ready mode press to make the DC motor starting rotate and then press holding the winding spindle.
  • Page 16 CNC-210A Series H6681 User manual Page 9.2. Adjustments for CNC-210AE Speed Mode selection To select the speed signal output mode for winding driver. Selected by JP1. 1. V-out mode : Represents the speed signal with DC 0~10v output. 2. H/L mode : Represents the speed signal with HI/LOW lever output.
  • Page 17: Maintain And Troubleshooting

    CNC-210A Series H6681 User manual Page 10. MAINTAIN AND TROUBLESHOOTING 10.1. Internal wiring diagram 210A-CNB 210A-CPU-CN4 210A-CPU-CN2 210A-DVR-CN5 MHB-2S MHB-2S 210A-CPU-CN3 210A-DVR/210A-EXD MHB-4S MHS-4S MHB-2S MHB-3S 210A-CPU 210A-DVR-CN2 210-KBD 210A-DVR-CN1 MHB-3S MHS-4S BOOT MHB-3S MHB-2S XH250-2S MHB-2S POWER SW 210A-DVR-CN4...
  • Page 18 CNC-210A Series H6681 User manual Page 10.3. Error message When a fault occurs during operation, the DATA DISPLAY shows error massage, stop winding and then RESET go back to the READY mode. Err-0 : The parameters or data in memory are fault.
  • Page 19 CNC-210A Series H6681 User manual Page Fault Description Correctives Action Cannot edit parameters. Check the READY LED lamp if not lit, do procedures number 3 and 4. Key in four numbers password before edit, if the password has been set before.
  • Page 20 CNC-210A Series H6681 User manual Page Agency...

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