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Summary of Contents for Tuchel Tuchel-Trac Trio
- Page 1 Operating manual This operating manual is only valid in combination with the corresponding operating manual of the combustion engine (diesel = Kubota) The supplied delivery inspection form is to be filled out completely and returned to the manufacturer.
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Page 2: Table Of Contents
Table of contents Table of contents Table of contents ......................2 Foreword ..........................5 General information about this operating manual ........... 6 A word about this operating manual ...................... 6 Declaration of conformity........................7 Safety ........................... 9 General safety information ........................9 Intended use ............................. - Page 3 Table of contents Type plate ..............................31 Identification marking locations ......................32 Operation ........................33 Foot contact switch ..........................33 Lift / lower control lever ..........................33 Control lever L2 (option) ........................... 34 Control lever L3 ............................34 Driving speed lever ........................... 35 Control valve for pull-away / braking speed ....................
- Page 4 Table of contents Cleaning the machine ..........................58 Tyres ................................ 59 50-hour maintenance / weekly ......................60 Wheel nuts ............................... 60 Lubricating points ............................. 60 Checking the hydraulic oil fill level ......................61 250-hour maintenance ........................... 62 Changing the hydraulic filter ........................62 1000-hour maintenance / yearly ......................
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Page 5: Foreword
Foreword Foreword Dear Customer, The Tuchel-Trac® product you have purchased has been manufactured to the highest quality standards. In order to eliminate any possibility of damage to persons or property, you must read and observe the respective safety and warning instructions in this manual and on the machine before using or servicing the machine. -
Page 6: General Information About This Operating Manual
The operating manual is part of the Tuchel-Trac® and should be kept with the machine so that it is readily available at any time. If the operating manual becomes soiled or gets lost, a new replacement manual can be requested from Tuchel Maschinenbau GmbH at any time. -
Page 7: Declaration Of Conformity
General information about this operating manual Declaration of conformity The Tuchel-Trac® satisfies the "essential health and safety requirements" of the machinery directive 2006/42/EC and is authorised to carry the CE mark. Furthermore, the harmonised European Norms DIN EN 12100, DIN EN 982, DIN EN 1553 and BGV D 29 were used for the development of the machine. - Page 8 General information about this operating manual EG-Konformitätserklärung im Sinne der EG-Richtlinie für Maschinen 2006/42/EG Der Hersteller: Tuchel Maschinenbau GmbH Holsterfeld 15 D-48499 Salzbergen erklärt hiermit, dass die nachstehend beschriebene Maschine: Tuchel-Trac Trio Fabrikat: 1601 Typ: Maschinennummer: ........übereinstimmt mit den Bestimmungen folgender EG-Richtlinien: Maschinen-Richtlinie 2006/42/EG •...
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Page 9: Safety
Safety Safety General safety information Most accidents are caused by the disregard of the essential safety regulations. In order to prevent accidents and thus eliminate any possibility of damage to persons or property, you must have read and understood the respective safety and warning instructions in this manual and in the manual of the accessory equipment before performing any work. -
Page 10: Safety Instructions In The Operating Manual
Safety Safety instructions in the operating manual In the operating manual at hand, the following signal words and signs are used to make the safety instructions recognisable as such at a glance: This is the hazard warning. It warns you about the risk of injury. -
Page 11: Safety Stickers On The Machine
Safety Safety stickers on the machine Information and symbols directly attached to the machine such as safety labels must be observed without fail. They may not be removed and are to be kept in a completely legible condition. Read and observe the operating manual and safety instructions before placing into operation. - Page 12 Safety Avoid hillside situations where the machine can slide off or topple over. Beware of hot surfaces! Hot surfaces, such as machine parts, containers or materials but also hot fluids are not always noticeable. If such a safety label is attached to a component, caution is advised.
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Page 13: Safety Regulations
Safety Safety regulations You may only operate or perform maintenance work on the machine if you have been trained accordingly and authorised to do so. Observe all regulations, measures and safety instructions when operating or performing maintenance work on the machine. When working together with other persons, discuss and agree to all the hand signals that you are planning to use amongst each other and designate a coordinating person beforehand. -
Page 14: Modifications To The Machine
Safety Modifications to the machine Tuchel Maschinenbau GmbH assumes no liability for modifications that are made without the express permission of the manufacturer. Tuchel Maschinenbau GmbH assumes no responsibility for injuries or damages caused by unapproved modifications. Before leaving the machine Lower the equipment to the ground. -
Page 15: Working With High Temperatures
Safety Working with high temperatures Immediately after operating the machine, engine oil and hydraulic oil are very hot and are under pressure. Wait until the temperature has dropped before performing work on the machine. Lower the equipment and turn off the engine. Allow the hydraulic oil to cool before you open the engine bonnet. -
Page 16: Accessory Equipment
The use of accessory equipment that is not approved by Tuchel Maschinenbau GmbH is not permitted under any circumstances. The use of unapproved accessory equipment affects the safety, the proper operation and the expected useful life of the machine. -
Page 17: Operating The Machine
Safety Operating the machine Before starting the engine Start and operate the machine from the seat only. No other person is permitted to be on the vehicle besides the operator. Driving in reverse Ensure that no one stays near or behind the machine or stands in the path of travel. - Page 18 Safety Working on loose ground The ground is much softer after heavy rain. Do not work with the machine too closely to overhangs, precipices and deep ditches. If the ground sinks at such areas, the machine will topple down, tip over and cause severe injuries. Cornering Do not perform any steering movements at full driving speed, decelerate the machine first and then drive through the curve...
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Page 19: Transporting
Safety Emergency lowering If the engine or hydraulic system malfunctions, the accessory equipment is lowered to the ground by the operation of the lift / lower control lever. Turning off of the machine Turn off the machine on level ground. Lower the equipment to the ground completely. -
Page 20: Safety Measures During Maintenance
Safety Safety measures during maintenance Personnel You may only perform service or repair work on the machine if you are a qualified specialist or if you have been carefully briefed about the work to be performed by a qualified specialist. Before performing maintenance work Before performing the maintenance work, read and observe the operating manual and the safety instruction in particular. -
Page 21: During The Maintenance
Safety During the maintenance Follow the accompanying operating manual of the combustion engine. Keeping the machine clean Always keep the machine clean. Do not clean the machine with a pressure cleaner. Never use fuel to rinse off or clean parts. Replenishing fuel, oil or coolant Spilled fuel, coolant or oil poses a fire hazard and a risk of slipping. - Page 22 Safety Exposure to high pressure oil Always remember that the hydraulic system is under high pressure. You are not permitted to add any oil, drain any oil and also perform any maintenance and inspection work before the accessory equipment has been removed and the lift / lower device has been lowered.
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Page 23: Technical Data
Technical data Technical data Dimensions Work values Turning radius 1457 mm 1830 mm (outer) Approved axle loads front: 800 kg rear: 400 kg Approved gross vehicle weight 1,200 kg Braking system Mechanical holding brake Tyre size / air pressure 18x8.50-8 / 1.50 bar Tractor tyres 19x9.50-8 / 1.68 bar... -
Page 24: Engine
Technical data Engine Diesel engine Model Kubota Z602 Cooling Water cooling Displacement / cylinders 0.599 l/cm³ / 2 cylinders Engine output at 3200 rpm 10.3 kW (14 PS) Fuel, tank capacity Diesel, approx. 14 l Working hydraulics Working hydraulics Working pressure 140 bar Displacement volume 25 l/min at 3200 rpm... -
Page 25: Description / Overview
Description / overview Description / overview The Tuchel-Trac® is a mobile working machine that can be fitted with various additional equipment depending on the application. The so-called lower link serves for the attachment of accessory equipment or attachment of the quick-change unit. -
Page 26: General View
Description / overview General view " & " & 1 Quick-change unit 11 Lower link 2 Upper link 12 Exhaust system 3 Hydraulic connections 13 Engine bonnet 4 Accelerator pedal 14 Steering wheel 5 Type plate 15 Instrument panel 6 Driver's seat 16 Holding brake 7 Filler neck for hydraulic oil... -
Page 27: Driver's Position
Description / overview Driver's position 1 Seat adjustment lever " 2 Foot contact switch (to enable the working hydraulics and the second drive position) 3 Horn 4 Steering wheel & 5 Display panel 6 Ignition switch 7 Holding brake 8 Accelerator pedal 9 Control lever % Control lever... - Page 28 Description / overview 1 Fuel – Warning indicator The warning indicator must not light up during operation. If the indicator lights up, sufficient fuel must be refilled. The fill amount is specified in chapter "Technical data"; page 24. 2 Preheating – Control display The indicator lights up during preheating and goes out after a few seconds.
- Page 29 Description / overview 6 Battery – Control display The control display monitors the charging of the battery. Once the engine is running, the display goes out. If the indicator lights up while the engine is running, it indicates that a malfunction is present.
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Page 30: Hydraulic Connections
Description / overview Hydraulic connections 1 Connection plug for control lever L2 (flow line II) as option " 2 Connecting sleeve for control lever L2 (return line I) as option 3 Connecting plug for control lever L3 (flow line I+) 4 Connecting sleeve for control lever L3 (return line II) 5 Connecting sleeve for overflow oil line (free return) "! -
Page 31: Type Plate
Description / overview Type plate Model Serial no. Year of manufacture / order no. Kerb weight (kg) Enter the machine data here so that the specifications are readily available at any time. The complete identification marking has the value of a certificate and may not be modified or made irrecognisable. -
Page 32: Identification Marking Locations
15 "Open fire" prohibition sign 6 "Diesel fuel" sticker 16 "Immer die Nase vorn" logo 7 "Hydraulic connections" symbols 17 "Tuchel" manufacturer nameplate 8 "Horn signal" symbol 18 "TuchelTrac" manufacturer nameplate 9 "Control levers" symbols 19 "TuchelTrac logo" manufacturer nameplate... -
Page 33: Operation
Operation Operation Foot contact switch The drive circuits of the working hydraulics are disabled by a safety valve and are only enabled by operating the foot contact switch (1). The foot contact switch must also be operated if the machine is to be driven in the second drive position. 1. -
Page 34: Control Lever L2 (Option)
Operation Control lever L2 (option) The hydraulic circuit L2 from the accessory equipment is activated with the control lever L2 (1). Do not move the lever jerkily. 1. Press the lever (1) outwards in position "II". The hydraulic oil flows thorough the accessory equipment as long as you press the lever. -
Page 35: Driving Speed Lever
Operation Driving speed lever You can switch between two driving speeds / drive positions using lever (1): • Drive position 1 <turtle> = slow • Drive position 2 <rabbit> = fast 1. Press the lever (1) inwards to position <turtle>. This drive position is designed for the working application. -
Page 36: Operation
Operation Operation Placing into operation Before placing the machine into operation, every operator must have carefully read and understood the available operating manual as well as the operating manuals for the combustion engine and the accessory equipment. WARNING! Damage or defects to the machine or to the accessory equipment can lead to accidents. -
Page 37: Checks Before Placing Into Operation
Operation Checks before placing into operation Check for yourself that the machine and accessory equipment is safe to operate. • Visual walkabout inspection of the machine: – No outer components may be broken or deformed. – No operating fluids may leak from the area below the machine. -
Page 38: Settings Before Starting
Operation Settings before starting Adjusting the driver's seat 1. Ensure that the engine bonnet is locked. 2. Climb onto the machine from the left side as seen in the direction of travel. 3. Use the stepping surfaces provided. 4. Sit down on the driver's seat. 5. -
Page 39: Starting The Engine
Operation Starting the engine Starting conditions • The control levers of the working hydraulics must be in the null position and may not be engaged. • The lever for driving speed must be set to <turtle>. • The driver must be sitting on the driver's seat with back against the backrest so that the seat switch is activated. -
Page 40: Driving
Operation Driving The following points must be check for correct functioning after starting up the engine: • Is the steering functioning properly? WARNING! Risk of accident. If the hydraulic system malfunctions, the steering becomes hard. • The machine may not be operated with defective steering. -
Page 41: Driving Forwards
Operation Driving forwards 1. Press the lift / lower control lever (2) inwards to raise the lower link from the ground. 2. Release the holding brake (1). 3. Move the hand throttle lever (3) to <rabbit> to increase the engine speed. NOTE! Ensure that the engine speed is adapted to the working method to increase the service life of the... -
Page 42: Driving In Reverse
Operation Driving in reverse ATTENTION! Damage to the machine. • Do not press the accelerator pedal backwards to the position for driving in reverse while driving forwards. • The machine must always be at standstill before the driving direction can be changed. After the machine has come to a standstill: 1. -
Page 43: Turning Off The Engine
Operation Turning off the engine. 1. Park the machine on level and solid ground at a clean and dry location. 2. Press the lift / lower control lever (2) outwards to lower the accessory equipment to the ground. 3. Move the hand throttle lever (3) to <turtle> to reduce the engine speed. -
Page 44: Working With Accessory Equipment
Working with accessory equipment Safety regulations when working with accessory equipment • Only accessory equipment from Tuchel Maschinenbau GmbH and accessories approved by us may be used. If you have questions, please contact your specialist dealer. • When attaching accessory equipment, the instructions in the operating manual of the accessory equipment must be observed. - Page 45 Operation 7. Drive the machine close enough to the accessory equipment until the quick-change unit is correctly positioned under the holding hook (1) of the accessory equipment 8. Operate the lift / lower control lever so that the accessory equipment hooks in and raises slightly from the ground. 9.
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Page 46: Removing The Accessory Equipment
Operation Removing the accessory equipment 1. Activate the holding brake. 2. Turn off the engine and remove the ignition key. 3. Move all operating levers of the working hydraulics to both sides repeatedly. The hydraulic system is decompressed. 4. If present, shift the support legs from the accessory equipment downwards to the ground and secure these. -
Page 47: Placing Out Of Operation
Operation Placing out of operation Turning off of the machine safely WARNING! On uneven ground or on inclines, the machine can roll away and cause serious accidents. • Park the machine on level and solid ground. 1. Activate the holding brake (1). 2. -
Page 48: Storing The Machine Over Longer Periods Of Time
Operation Storing the machine over longer periods of time NOTE! Observe the information and instructions in the separate operating manual of the combustion engine. The following measures must be carried out if the machine is to be placed out of service over a longer period of time: Before placing out of service •... -
Page 49: Maintenance
Maintenance Maintenance This chapter contains the scheduled maintenance that is to be performed by qualified personnel or the operator. Perform the maintenance work described according to the time intervals in the maintenance schedule and enter the maintenance work performed in the subchapter "Service"; starting on page 65. Safeguards •... -
Page 50: General Information On Maintenance
Maintenance General information on maintenance 1. Park the machine on level and solid ground. 2. Operate the lift / lower control lever (2) to lower the quick- change unit or the accessory equipment to the ground. 3. Activate the holding brake (1). 4. -
Page 51: Engine Compartment
Maintenance Engine compartment The engine bonnet may only be opened with the engine turned off. In addition, the holding brake must be activated and the ignition key removed. WARNING! Risk of scalding from hot components. • Allow the machine to cool down or wear protective gloves. -
Page 52: Wearing Parts / Replacement Parts
Maintenance Wearing parts / replacement parts • Use only original replacement parts. The use of replacement parts from other manufacturers is not permitted. • The use of unapproved replacement parts nullifies the liability for the resulting consequences. Original replacement parts serve to protect your safety. •... -
Page 53: Maintenance / Service Intervals
Maintenance Maintenance / service intervals • The maintenance intervals are guideline values. • For heavy duty use, a shortened maintenance interval is recommended. NOTE! The maintenance intervals for the combustion engine are not listed here. Please refer to the accompanying operating manual of the combustion engine. -
Page 54: Maintenance Overview
Maintenance Maintenance overview " & & '... - Page 55 Maintenance Important! All maintenance work labelled with the adjacent symbol may only be performed by qualified personnel. The maintenance for the combustion engine is not listed here. Please refer to the accompanying operating manual of the combustion engine. 10-hour maintenance / daily Check point Maintenance work Pos.
- Page 56 Maintenance " & & '...
- Page 57 Maintenance Important! All maintenance work labelled with the adjacent symbol may only be performed by qualified personnel. The maintenance for the combustion engine is not listed here. Please refer to the accompanying operating manual of the combustion engine. 250-hour maintenance ►...
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Page 58: 10-Hour Maintenance / Daily
Maintenance 10-hour maintenance / daily Cleaning the machine 1. Park the machine securely. Please refer to "General information on maintenance"; page 50. WARNING! Risk of fire when using highly inflammable cleaning agents. • Do not use any combustible fluids for cleaning work. -
Page 59: Tyres
Maintenance Tyres ATTENTION! Incorrect tyre pressure leads to premature wear of the tyres and affects the performance of the machine. • Check the tyres for correct pressure. 1. Check the tyre pressure under the following conditions: – On cold tyres before starting work –... -
Page 60: 50-Hour Maintenance / Weekly
Maintenance 50-hour maintenance / weekly Wheel nuts WARNING! Loose wheel nuts can cause accidents. • Check the wheel nuts regularly for tightness. 1. Check the wheel nuts (1) for tightness and tighten the wheel nuts using a torque wrench to 70 Nm an. –... -
Page 61: Checking The Hydraulic Oil Fill Level
Maintenance Checking the hydraulic oil fill level 1. Park the machine securely. Please refer to "General information on maintenance"; page 50. 2. Open the engine bonnet. WARNING! Risk of scalding from hot components. • Allow the machine to cool down or wear protective gloves. -
Page 62: 250-Hour Maintenance
Maintenance 250-hour maintenance Changing the hydraulic filter 1. Park the machine securely. Please refer to "General information on maintenance"; page 50. 2. Open the engine bonnet. WARNING! Risk of scalding from hot oil. • Allow the machine to cool down or wear protective gloves. -
Page 63: 1000-Hour Maintenance / Yearly
Maintenance 1000-hour maintenance / yearly Changing the hydraulic oil 1. Park the machine securely. Please refer to "General information on maintenance"; page 50. 2. Open the engine bonnet. WARNING! Risk of scalding from hot oil. • Allow the machine to cool down or wear protective gloves. -
Page 64: Maintenance As Needed
Maintenance Maintenance as needed Changing the fuse ATTENTION! The functioning of the machine is not assured if unapproved components are used. • Use only original replacement parts. 1. Open the engine bonnet. 2. Replace the defective fuse (1) with a new original fuse from Hella. -
Page 65: Service
Maintenance Service The machine left our production facility after a careful final inspection and testing to ensure your enjoyment of your machine from the very first day. You have received your machine from your specialist dealer today. We confirm your delivery date here. Date Signature, Date Specialist Dealer Transfer:... - Page 66 Maintenance Transfer: Operating hours: Inspection B [ ] C [ ] Date __________________ _______________________________________________ Signature / Company stamp (performance of the maintenance) Transfer: Operating hours: Inspection B [ ] C [ ] Date __________________ _______________________________________________ Signature / Company stamp (performance of the maintenance) Transfer: Operating hours: Inspection B [ ] C [ ]...
- Page 67 Maintenance Transfer: Operating hours: Inspection B [ ] C [ ] Date __________________ _______________________________________________ Signature / Company stamp (performance of the maintenance) Transfer: Operating hours: Inspection B [ ] C [ ] Date __________________ _______________________________________________ Signature / Company stamp (performance of the maintenance) Transfer: Operating hours: Inspection B [ ] C [ ]...
- Page 68 Maintenance Transfer: Operating hours: Inspection B [ ] C [ ] Date __________________ _______________________________________________ Signature / Company stamp (performance of the maintenance) Transfer: Operating hours: Inspection B [ ] C [ ] Date __________________ _______________________________________________ Signature / Company stamp (performance of the maintenance) Transfer: Operating hours: Inspection B [ ] C [ ]...
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Page 69: Troubleshooting
Troubleshooting Troubleshooting Malfunctions that are not listed below must be remedied in every case by the relevant dealer. ATTENTION! Damage to the machine. • The machine may not be towed away if the engine does not start up. Engine Malfunction Cause Remedy 1. -
Page 70: Traction Drive
Troubleshooting Traction drive Malfunction Cause Remedy 1. The machine does not move. Holding brake lever in the Move the lever. incorrect position. Accelerator pedal blocked. Remove object in the area of the pedal. Accelerator not functioning. Seek out a specialist repair shop. Oil level in the hydraulic tank too Replenish hydraulic oil. -
Page 71: Working Hydraulics
Troubleshooting Working hydraulics Malfunction Cause Remedy 1. Lifting capacity / operating Oil level in the hydraulic tank too Replenish hydraulic oil. pressure too low. low. Pressure control valve has Seek out a specialist repair shop. triggered. 2. Lifting capacity too slow. Filter cartridge of the hydraulic oil Replace hydraulic filter. -
Page 72: Index
Index Index Accessories ............30 Fan and V-belt............ 22 Accessory equipment ........16, 44 Fill levels ............37 Additional equipment ......... 24 Fire prevention and fire-fighting ......15 After placing out of service ........ 48 Foot contact switch ..........33 Air filter –... - Page 73 Index Placing out of operation ........47 Preheating – Control display ......28 Tachometer ............28 Protecting against injuries ........14 Technical data ............23 Pull-away / braking speed ........35 Tools ..............20 Traction drive ............70 Transporting ............19 Quick-change unit ......... 25, 30 Troubleshooting ..........69 Turning ..............42 Turning off of the machine ......
- Page 74 Tuchel Maschinenbau GmbH Holsterfeld 15 D-48499 Salzbergen, Germany Tel.:+49 (0) 5971 – 9675 – 0 Fax: +49 (0) 5971 – 9675 – 30 E-Mail: info@tuchel.com Internet: www.tuchel.com August 2007 E-Mail for replacement parts: service@tuchel.com © Tuchel Maschinenbau GmbH...
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