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Summary of Contents for Tuchel Big
- Page 1 Instruction manual 000050 Sweeper shovel attachment 1.0 / 2008-02-01...
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Page 2: Table Of Contents
Table of contents Foreword..........................4 General information about this operating manual........... 5 A word about this operating manual...................... 5 Declaration of conformity........................6 Safety........................... 8 General safety information ........................8 Intended use ............................. 8 Safety instructions in the operating manual ..................9 Safety stickers on the accessory equipment .................. - Page 3 Table of contents Adjusting the sweeping profile ......................26 Adjusting the revolution speed........................27 Sweeping and collection of sweepings.....................27 Emptying the sweeper shovel attachment....................28 Free sweeping mode ..........................29 Removing the sweeper shovel attachment..................30 Unlocking the compact loader mount .......................31 Placing out of operation.........................32 Turning off of the accessory equipment safely ..................32 Storing the accessory equipment over longer periods of time ..............32 Operation ........................33...
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Page 4: Foreword
Pos: 1 /Tuchel/Vorwort @ 1\mod_1194944507500_21.doc @ 9452 Foreword Dear Customer, The "Big"sweeper shovel attachment you have purchased has been manufactured to the highest quality standards. In order to eliminate any possibility of damage to persons or property, you must read and observe the respective safety and warning instructions in this manual and on the accessory equipment before using or servicing the accessory equipment. -
Page 5: General Information About This Operating Manual
General information about this operating manual Pos: 3 /Tuchel/Allgemeines zur Betriebsanleitung/Ein Wort zu dieser Betriebsanleitung @ 1\mod_1194945780468_21.doc @ 9479 General information about this operating manual A word about this operating manual A professional operation and conscientious care and maintenance of the device are necessary in order to maintain the safety and utilisability of the accessory equipment. -
Page 6: Declaration Of Conformity
General information about this operating manual Pos: 5 /Tuchel/Allgemeines zur Betriebsanleitung/Konformitätserklärung_Kehrschaufel Big @ 1\mod_1194946614203_21.doc @ 9492 Declaration of conformity The "Big" sweeper shovel attachment satisfies the "essential health and safety requirements" of the machinery directive 98/37/EC and is authorised to carry the CE mark. - Page 7 General information about this operating manual Pos: 6 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563...
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Page 8: Safety
Safety Pos: 7 /Tuchel/Sicherheit/Allgemeines zur Sicherheit @ 1\mod_1194947282234_21.doc @ 9505 Safety General safety information Most accidents are caused by the disregard of the essential safety regulations. In order to prevent accidents and thus eliminate any possibility of damage to persons or property, you... -
Page 9: Safety Instructions In The Operating Manual
Safety Pos: 10 /Tuchel/Sicherheit/Sicherheitshinweise in der Betriebsanleitung @ 1\mod_1194949939187_21.doc @ 9531 Safety instructions in the operating manual In the operating manual at hand, the following signal words and signs are used to make the safety instructions recognisable as such at a glance: This is the hazard warning. -
Page 10: Safety Stickers On The Accessory Equipment
The following information and symbols are attached to the accessory equipment: Pos: 13 /Tuchel/Sicherheit/Sicherheitsaufkleber/Warnschild – BA lesen (vor Inbetriebnahme) @ 1\mod_1194950372000_21.doc @ 9558 Read and observe the operating manual and safety instructions before placing into operation. Pos: 14 /Tuchel/Sicherheit/Sicherheitsaufkleber/Warnschild – angehobene Last @ 1\mod_1194950548812_21.doc @ 9571 Do not stay in the area of a raised and unsecured load. -
Page 11: Safety Regulations
Make sure that no unauthorised person(s) are remaining in the hazard area. Pos: 22 /Tuchel/Sicherheit/Änderungen am Anbaugerät @ 1\mod_1194953101234_21.doc @ 9662 Modifications to the accessory equipment Tuchel Maschinenbau GmbH assumes no liability for modifications that are made without the express permission of the manufacturer. -
Page 12: Before Leaving The Host Vehicle
Safety Pos: 24 /Tuchel/Sicherheit/Vor Verlassen des Trägerfahrzeuges @ 1\mod_1200926632531_21.doc @ 10809 Before leaving the host vehicle Lower the accessory equipment to the ground. Secure the working hydraulics by means of the null position. Activate the holding brake of the host vehicle and turn off the engine. -
Page 13: Operating The Accessory Equipment
Safety Pos: 28 /Tuchel/Sicherheit/Betrieb des Anbaugerätes @ 1\mod_1194958796093_21.doc @ 9688 Operating the accessory equipment When driving Drive particularly slowly when driving on uneven terrain and ensure that the path of travel is free from obstacles. When working Ensure that no one stays near the accessory equipment or behind the host vehicle. -
Page 14: Safety Measures During Maintenance
Safety Pos: 31 /Tuchel/Sicherheit/Sicherheitsmaßnahmen bei der Wartung @ 1\mod_1194960147812_21.doc @ 9714 Safety measures during maintenance Personnel You may only perform service or repair work on the machine if you are a qualified specialist or if you have been carefully instructed about the work to be performed by a qualified specialist. -
Page 15: Technical Data
Technical data Dimensions 1345 1560 000058 * The centre of gravity changes depending on the equipment and when the sweeper shovel attachment is full Work values Type: "Big" sweeper shovel attachment Working width "A" [mm] 1200 1500 1650 1800 2100 Total width "B"... -
Page 16: Working Hydraulics
Additional equipment (option) Type: "Big" sweeper shovel attachment Water spaying unit with water tank, incl. 12 V dry running pump and switching box Water tank (capacity) 100/200 100/200 Side broom (circular brush Ø) [mm] Pos: 35 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 17: Description / Overview
Description / overview Pos: 36 /Tuchel/Beschreibung / Überblick/Gesamtansicht – Kehrschaufel Big @ 1\mod_1194962670562_21.doc @ 9766 Description / overview The "Big" sweeper shovel attachment is an accessory device for the sweeping and gathering of dirt. The sweeper shovel attachment is suitable for the sweeping free, collecting and removing of dirt, sand and mud from streets, walkways and fixed surfaces of all sizes. -
Page 18: General View
Description / overview General view 000051 1 Side broom (circular brush) 10 Hydraulic connections 2 Water filter (internal) 11 Type plate 3 Water spraying unit pump 12 Sweeper shovel attachment frame (upper part) 4 Switching box 13 Side blade * 5 Set screw for adjusting the contact pressure of 14 Blade * the sweeper cylinder... -
Page 19: Accessories (Optional)
6 Tank bleed screw (only on the 200 l tank) 7 Spray nozzle 000110 Switching box 1 Dry running pump connection socket 2 Fuse 3 Host vehicle power supply connection cable 4 ON/OFF switch 000053 Pos: 37 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 20: Type Plate
Description / overview Pos: 38 /Tuchel/Beschreibung / Überblick/Typenschild_Big @ 1\mod_1197534284421_21.doc @ 9893 Type plate Model Modell Serien-Nr. Serial no. Baujahr / Auftrags-Nr. max. Betriebsdruck [bar] max. lstrom [l/min] Year of manufacture / order no. Eigengewicht [kg] max. operating pressure [bar] max. -
Page 21: Identification Marking Locations
Description / overview Pos: 40 /Tuchel/Beschreibung / Überblick/Kennzeichnungsstellen @ 1\mod_1197553473546_21.doc @ 9935 Identification marking locations 000054 1 "Big" manufacturer nameplate 6 Warning sticker "Do not reach into rotating machine parts" 2 "Tuchel" manufacturer nameplate 7 Warning sticker "Flying dirt particles"... -
Page 22: Operation
• Placing out of operation • Storing over longer periods of time The handling of the accessory equipment is described in the "Operation" chapter. Pos: 43 /Tuchel/Betrieb/Arbeiten mit Anbaugeräten @ 1\mod_1197630158453_21.doc @ 9979 Working with accessory equipment Safety regulations when working with accessory equipment •... -
Page 23: Placing Into Operation
Operation Pos: 45 /Tuchel/Betrieb/Inbetriebnahme @ 1\mod_1197557474328_21.doc @ 9922 Placing into operation Before placing the machine into operation, every operator must have carefully read and understood the available operating manual as well as the operating manuals for the host vehicle and the accessory equipment. -
Page 24: Checks Before Placing Into Operation
– The sweeper shovel attachment must be properly attached and securely interlocked. See also "Installing the sweeper shovel attachment", page 25. – The stepping surfaces must be clean. – Check that there is sufficient water in the tank. Pos: 46 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 25: Installing The Sweeper Shovel Attachment
Operation Pos: 47 /Tuchel/Betrieb/Montage der Kehrschaufel Big @ 1\mod_1198154407812_21.doc @ 10038 Installing the sweeper shovel attachment 1. Clean the quick-change unit and the compact loader mount. 2. Drive the host vehicle to the sweeper shovel attachment so that the quick-change unit (1) catches exactly in the compact loader mount (2). -
Page 26: Working With The Sweeper Shovel Attachment
Operation Pos: 49 /Tuchel/Betrieb/Arbeiten mit der Kehrschaufel @ 1\mod_1199689639484_21.doc @ 10273 Working with the sweeper shovel attachment The adjustment and handling of the operating elements may vary from each other depending on the host vehicle used. Observe the operating manual of the respective host vehicle. -
Page 27: Adjusting The Revolution Speed
Operation Adjusting the revolution speed The speed of the sweeper cylinder is dependent on the power output of the host vehicle. If the engine speed is increased and thus the volume flow of the hydraulic oil, the speed of the sweeper cylinder is also increased. -
Page 28: Emptying The Sweeper Shovel Attachment
Operation Emptying the sweeper shovel attachment 1. Raise the sweeper shovel attachment up. DANGER! There is a risk of accident when lowering the sweeper shovel attachment and swiveling the quick-change unit if there are people located below the lifting frame or the sweeper shovel attachment. -
Page 29: Free Sweeping Mode
5. Adjust the tilt of the sweeper shovel attachment to the visibility conditions and ensure that the path of travel is free. 6. Drive forwards. 000069 The sweepings are swept together. Pos: 50 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 30: Removing The Sweeper Shovel Attachment
Operation Pos: 51 /Tuchel/Betrieb/Demontage der Kehrschaufel Big @ 1\mod_1198154500156_21.doc @ 10051 Removing the sweeper shovel attachment 1. Empty the sweeper shovel attachment. 2. Park the host vehicle and the sweeper securely on level and solid ground. See "Maintenance preparation", page 40. -
Page 31: Unlocking The Compact Loader Mount
11. Ensure that path of travel behind the vehicle is free. 12. Drive the host vehicle backwards away from the sweeper shovel attachment. The sweeper shovel attachment is disconnected. Pos: 52 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 32: Placing Out Of Operation
Operation Pos: 53 /Tuchel/Betrieb/Außerbetriebnahme und Längerer Stillstand @ 1\mod_1200911688296_21.doc @ 10796 Placing out of operation Turning off of the accessory equipment safely 1. Park the accessory equipment on level and solid ground. 2. Operate the operating lever of the working hydraulics to lower the quick-change unit or the accessory equipment to the ground. -
Page 33: Operation
In addition, the activities described are only relevant if the accessory equipment is equipped with the corresponding accessories. Pos: 56 /Tuchel/Bedienung/Seitenkehrbesen (Option) @ 1\mod_1199362920359_21.doc @ 10183 Side broom (option) Swiveling the side broom to the operating/normal position 1. -
Page 34: Setting The Inclination And Contact Of The Side Broom
Operation Setting the inclination and contact of the side broom Setting the inclination 1. Swivel the side broom to the operating position, see "Swiveling the side broom to the operating/normal position", page 33. 2. Loosen the clamping bolt (1). 3. Tilt the holder (2) forward far enough until the angle of inclination is appropriately set. -
Page 35: Setting Of The Pressure Angle
Operation Setting of the pressure angle 1. Loosen the clamping bolt (1). 2. Grab the handle (2) and tilt the side broom until the pressure angle is set appropriately. NOTE! The pressure angle should be adjusted so that the contact surface of the side broom is equal to a quarter circle (3). -
Page 36: Attaching And Removing The Side Broom
Operation Attaching and removing the side broom 1. Close the shut-off valve (1). 2. Ensure that the hydraulic circuit is depressurised, see the operating manual of the host vehicle. 000060 3. Disconnect the hydraulic hoses (2) from the quick-release couplings (3). 4. -
Page 37: Hydraulic Connection Of The Side Broom
3. Connect the hydraulic hoses (2) to the quick-release couplings (3) of the drive circuit. NOTE! The quick-release couplings have confusion-proof 000059 plugs or sleeve sockets. This makes mixing up the lines impossible. 4. Set the shut-off valve (1) to flow. 000077 Pos: 57 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 38: Water Spraying Unit (Option)
Operation Pos: 58 /Tuchel/Bedienung/Wassersprüheinrichtung (Option) @ 1\mod_1199802272953_21.doc @ 10429 Water spraying unit (option) Switching the water spraying unit pump on The water spraying unit is used to bind dust or dirt particles. 1. Where needed, switch the water spraying unit on and off at the switch (1). -
Page 39: Adjusting The Spray Bar
2. Loosen the clamping bolts (2) on both sides of the sweeper shovel attachment. 3. Tilt the spray bar (1) to the desired position. 4. Tighten the clamping bolts (2) on both sides of the sweeper shovel attachment again. 000073 Pos: 59 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 40: Maintenance
Maintenance Pos: 60 /Tuchel/Wartung/Wartung @ 1\mod_1199958318859_21.doc @ 10476 Maintenance This chapter contains the scheduled maintenance that is to be performed by qualified personnel or the operator. Perform the described maintenance work in the specified time intervals. Safety measures • Observe the applicable regulations when handling fuels. This also applies to the storage and disposal. -
Page 41: Lubricants And Operating Materials
Maintenance Pos: 62 /Tuchel/Wartung/Betriebmittel und Verschleißteile @ 1\mod_1200664272343_21.doc @ 10763 Lubricants and operating materials Fill volumes Lubricants and BI code Quality Temperature Viscosity in litres operating fluids designation classes ranges classes approx. Multi-purpose Lubricating lithium soap MPG-A KP2N-20 – NLGI 2 –... -
Page 42: Wearing Parts / Replacement Parts
00.AB.00104 Hexagon nut, DIN985-8 M16 10 001 101 Blade (lateral) 00.AA.00331 Countersink screw, DIN7991 M16x60 00.AC.00141 U-washer, DIN125 A17 140HV 00.AB.00104 Hexagon nut, DIN985-8 M16 00.DE.00010 Flange bearing 00.EK.00554 Hydraulic motor gasket kit Pos: 63 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 43: Lubricating Points
Maintenance Pos: 64 /Tuchel/Wartung/Schmierstellen Big @ 1\mod_1201085750844_21.doc @ 10883 Lubricating points 1. Grease the bearing points weekly or every 50 operating hours. Use the grease specified in the table "Lubricants and operating materials". 000112 Pos: 65 /Tuchel/Wartung/Wechseln der Bürstenringe @ 1\mod_1199891655247_21.doc @ 10443... - Page 44 Maintenance 8. Remove the four hydraulic motor mounting bolts (1). 000085 9. Remove the two bearing mounting bolts (1). 000086 10. If present, empty the water tank to reduce the weight, see "Emptying the water tank", page 38. DANGER! Risk of accident through falling load. •...
- Page 45 Maintenance 14. Mark the position of the motor bracket to the roller so that the hydraulic motor can be put back into the same position it was in before the removal. In this way, you will prevent the hydraulic motor from being inserted out of position by 90°...
- Page 46 24. Insert the motor bracket with the hydraulic motor into the roller shaft. In doing so, observe the marking (1) that you made of the original position. The further mounting of the brush shaft occurs in the reverse order of the removal. 000101 Pos: 66 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563...
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Page 47: Changing The Circular Brush (Option)
Maintenance Pos: 67 /Tuchel/Wartung/Wechseln des Tellerbesens @ 1\mod_1199960367015_21.doc @ 10489 Changing the circular brush (option) 1. Park the host vehicle and the sweeper securely. See "Maintenance preparation", page 40. 2. Swivel the side broom to the normal position, compare section "Swiveling the side broom to the operating/normal position",... -
Page 48: Changing Or Cleaning The Water Filter (Option)
Maintenance Pos: 69 /Tuchel/Wartung/Wechseln des Wasserfilters @ 1\mod_1199975934125_21.doc @ 10502 Changing or cleaning the water filter (option) On the 100 l tank, the water filter is screwed onto the pump directly. The pump is located directly under the water tank. -
Page 49: Changing The Blade
Maintenance Pos: 71 /Tuchel/Wartung/Wechseln der Messer @ 1\mod_1199958208171_21.doc @ 10463 Changing the blade WARNING! There is an increased risk of injury for persons who perform work for which they are neither qualified nor trained for. • This maintenance work may only be performed by qualified personnel. - Page 50 – Remove the bolts and nuts (1). – Depending on the wear, turn the blade over or replace it with a new one. 000094 To attach, follow the reverse order of the removal. Pos: 72 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563...
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Page 51: Hydraulic Circuit Diagrams
Maintenance Pos: 73 /Tuchel/Wartung/Hydraulikschaltpläne @ 1\mod_1200903908515_21.doc @ 10783 Hydraulic circuit diagrams Sweeper shovel attachment 000107 Sweeper shovel attachment with side broom (optional) 000108 Pos: 74 /Tuchel/=============== @ 1\mod_1202294702901_0.doc @ 11563... -
Page 52: Troubleshooting
Troubleshooting Pos: 75 /Tuchel/Störungsbehebung/Störungsbeseitigung @ 1\mod_1200325621859_21.doc @ 10683 Troubleshooting Malfunctions that are not listed below must be remedied in every case by the relevant dealer. Engine Malfunction Cause Remedy 1. Sweeper cylinder does not Hydraulic lines are not properly Check the connections. -
Page 53: Index
Index Index Accessories ............19 Operating manual ..........5 Accessory equipment .........22 Operating materials ..........41 Additional equipment ..........16 Operating the accessory equipment....13 After placing out of service .........32 Operation ............22 Before leaving the host vehicle ......12 Personnel............14 Before placing out of service ......32 Placing into operation .........23 Placing out of operation ........32 Protecting against injuries........12... - Page 56 Tuchel Maschinenbau GmbH Holsterfeld 15 D-48499 Salzbergen, Germany Tel.:+49 (0) 5971 – 9675 – 0 Fax: +49 (0) 5971 – 9675 – 30 E-Mail: info@tuchel.com Internet: www.tuchel.com E-Mail for replacement parts: service@tuchel.com © Tuchel Maschinenbau GmbH...
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