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OPERATION MANUAL
PREDATOR XS
TURNTABLE STRETCH WRAPPER
SERIAL NUMBER:
Please refer to the serial number in all correspondence with Highlight or any Highlight
Distributor. This identifies your machine and will help in our ability to quickly and
efficiently respond to your needs.
OPERATION MANUAL NUMBER: PREDXS-F/ FEB 2008

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Summary of Contents for Highlight PREDATOR XS

  • Page 1 PREDATOR XS TURNTABLE STRETCH WRAPPER SERIAL NUMBER: Please refer to the serial number in all correspondence with Highlight or any Highlight Distributor. This identifies your machine and will help in our ability to quickly and efficiently respond to your needs.

  • Page 3: Safety Messages

    This symbol indicates an area or subject of special merit, emphasizing the equipment’s capabilities, common errors in operation or maintenance, or other special instructions that can provide benefits to users. HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 4 Otherwise, there is a danger of electric shock or fire. WARNING Loose clothing must NOT be worn while the machine is in operation. Stay clear of moving parts while the machine is running. HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 5: Introduction

    (3) years from the Highlight invoice date, under normal use and service.
  • Page 6 1. Machine serial number 2. Date of purchase 3. Symptoms of any problem HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 7: Revision History Table

    April 2007 PREDXS-D New optional height detection method Revision E June 2007 PREDXS-E Added optional scale package Revision F February 2008 PREDXS-F Removed Q60 information Added Ultrasonic information HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 9: Table Of Contents

    CHAPTER 4: MAINTENANCE Preventive Maintenance..................IV-1 Maintenance Schedule Table.................. IV-4 CHAPTER 5: TROUBLESHOOTING Troubleshooting Guide Power Problem....................V-2 Turntable Problem..................V-3 Film Carriage Problem.................. V-5 Film Delivery Problem................... V-9 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 10 Electrical Schematics....................VI-15 AC Frequency Drive Setting..................VI-22 Electrical Sub-Panel Layout..................VI-24 Electrical Sensors Layout..................VI-26 CHAPTER 7: SPARE PARTS LIST Recommended Spare Parts..................VII-1 CHAPTER 8: NOTES viii HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 11: List Of Exhibits

    Exhibit 2-10: Recommended Settings for the Film Feed Controller Card Trim Pots …….. II-18 Exhibit 3-1: Film Threading Diagram ………..……………...…..………………………. III-3 Exhibit 4-1: Turntable Belt Adjustment …...……..…………..……………………...…. IV-1 Exhibit 4-2: Film Carriage Lift Chain Adjustment …...……..………………...…………..…. IV-3 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 13: Chapter 1: General System Information

    Chapter Chapter 1 HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual General System Information...

  • Page 14: System Specifications

    • 4,000 lbs turntable maximum load capacity Film Carriage/Elevator System • ½ HP 3-phase AC motor, ½ HP AC frequency drive • Adjustable raise and lower speeds • Automatic height detection photoelectric sensor HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 15 Lower Fixed Gear 301341 Upper Fixed Gear 301342 Slip Gear 46/42 NOTE Actual measured pre-stretch level may vary depending on film type (thickness) and film force applied to the load. HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 16: System Overview Prints

    Refer to assembly drawings shipped inside the electrical enclosure for more detail information. Exhibit 1-1: Predator XS Low Profile Overview Layout HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 17: Exhibit 1-2: Predator Xs High Profile Overview Layout

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Exhibit 1-2: Predator XS High Profile Overview Layout HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 18: Exhibit 1-3: Predator Xs Low Profile Machine Description

    Control Box Stretch Selector Photo Sensor Cover Motor Cover Film Carriage Frame Turntable Foot Security Pan Auto Film Cut Solenoid Exhibit 1-3: Predator XS Low Profile Machine Description HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 19 Chapter Chapter 2 HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Installation & Adjustments...

  • Page 20: Machine Placement

    1. Inspect the entire machine for visual damage during shipment. If found, immediately report this damage to the truck line. Highlight Industries, Inc. has taken every precaution during the packaging and loading of this equipment. However, it is YOUR RESPONSIBILITY to inspect for damage before installation.

  • Page 21: Machine Set-Up

    The ramp should be fully supported by the floor. Both the ramp and the machine should be lagged to the floor. Exhibit 2-1: Ramp Positioning for Predator XS Low Profile II-2 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 22 WARNING Do NOT remove or modify the fixed upper and lower limit switch stops. 5. Remove the key latch, and close the electrical control box to resume. II-3 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 23 3. Push the safety lock and slide the knob to change the pre-stretch percentage. Lift the knob for the high percentage, or lower the knob for low percentage. Standard percentages are 200% (low) and 250% (high). HIGH-RATIO LOW-RATIO SAFETY LOCK II-4 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 24 The safety line is back to its home position following the profile of the knob. SAFETY LINE SAFETY LOCK b) The light indicates the selected pre-stretch percentage. HIGH RATIO LOW RATIO II-5 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 25: Exhibit 2-2: Pre-Stretch Percentage Gear Set Swap

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Replacing Pre-Stretch Percentage Gear Set To swap the pre-stretch percentage gear set, follow the illustration below: Exhibit 2-2: Pre-Stretch Percentage Gear Set Swap II-6 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 26: Frequency Drive

    5. Stop/Reset Key: Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm that has tripped. II-7 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 27: Exhibit 2-4: Navigation Of Hitachi Ac Drive Digital Keypad

    The front panel keypad is used to navigate to any parameter or function. The diagram below shows the basic navigational map to access to these items. Exhibit 2-4: Navigation of Hitachi AC Drive Digital Keypad II-8 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 28: Exhibit 2-5: Fault Detection Of Hitachi Ac Drive

    When the inverter internal temperature is above the threshold, the thermal sensor in the inverter module detects the excessive temperature of the power devices and trips, turning the inverter output OFF. II-9 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 29: Exhibit 2-6: Description Of Cutler Hammer Ac Drive Digital Keypad

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL OPTIONAL High Profile Turntable Predator XS with high profile turntable utilizes Cutler-Hammer® MVX9000 Adjustable Frequency Drive to be used with the ¾ HP turntable motor. Cutler-Hammer AC Drive Digital Keypad Description The digital keypad includes the displays panel and the keypad. The display panel provides the parameter display and shows the operation status of the AC drive.
  • Page 30 • Move either up or down the parameter list in order to select the desired parameter in the group. • Increasing/decreasing of reference value on the keyboard (when selected). SPEED POT • Increase/decrease reference value on the keypad (when selected) II-11 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 31 “End” displays for approximately 1 second if input has been accepted. After a parameter value has been set, the new value is automatically stored into memory. “Err” displays if the input is invalid. II-12 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 32 To Exit Programming Mode Pressing left arrow backs out of Parameter Mode and returns you to Display Mode. II-13 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 33 Check if the motor is overloaded. excessive drive output current. Internal electronic 1. Check for possible motor overload. overload trip. 2. Check electronic thermal overload setting. Motor overload Reduce the motor load. II-14 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 34: Exhibit 2-8: Schematic Of The Film Feed Controller Card

    “Film Force” potentiometer dial, located on the operator panel; the dancer bar potentiometer, located underneath the carriage cover, and the turntable speed reference from the frequency drive. Exhibit 2-8: Schematic of the Film Feed Controller Card II-15 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 35: Film Feed Controller Card

    4. VR6 is the “tight” film tension adjustment to achieve the best linear control from the dancer bar. Turn clockwise to increase; counter-clockwise to decrease. Recommended setting is 60%. II-16 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 36: Exhibit 2-10: Recommended Settings For The Film Feed Controller Card Trim Pots

    3. Remove the old film feed controller card by disconnecting the three wire harness plugs and loosening the four stand-off screws. 4. Place the new card in position, and fasten the four stand-off screws. Reconnect the three wire harness plugs. II-17 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 37 Run the turntable in Manual mode, and check the voltage between wire (A) and #72 on connector P1. It should read around 9 VDC with the turntable at full speed and approach 0 VDC as the turntable is slowed down. II-18 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 38 This makes ultrasonic sensing practical for detection of clear materials and other objects that are difficult to detect with photoelectric sensors. II-19 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 39: Optional Scale Package

    F2 = 100 F3 = 3 F4 = 100 F5 = 1 F6 = 8 F7 = 2% F8 = 1 F9 = 1 F10 = 0 II-20 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 40 Chapter III. Chapter 3 HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Operation Instructions...

  • Page 41: Operator Controls

    OPERATOR CONTROLS OPERATOR CONTROLS OPERATOR CONTROLS OPERATOR CONTROLS The operator panel for Predator XS is shown and described as follows: START The “Start” button initiates all operations, in automatic or manual modes. When the system is in automatic mode, the button LED stays on until the wrapping cycle is complete.
  • Page 42 NOT stop immediately, but rather it will coast and decelerate to a stop. POWER INDICATOR LIGHT The LED indicates that power is supplied to the machine. III-2 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 43: Film Loading

    5. Attach the film securely to the pallet. Tying the end of the film in a knot often helps to secure the film to the pallet. Exhibit 3-1: Film Threading Diagram III-3 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 44: Machine Operation

    After pressing the “E-STOP” button, wait for at least 60 (sixty) seconds before pulling the button back out. This will allow the frequency drives to completely go off. III-4 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 45 The powered film feed motor stops to allow the film force-to-load to increase the turntable rotates to its home position. The punctured film is stretched, until eventually cut. III-5 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 46: Chapter 4: Maintenance

    Chapter IV. Chapter 4 HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Maintenance...
  • Page 47 It is important to understand that these maintenance schedules are minimum recommendations. Highlight Industries, Inc. cannot possibly know, evaluate or advise the various trades in all schedules of periodic maintenance. Accordingly, anyone who maintains or services a stretch wrap machine must first satisfy himself/herself as to the schedules of preventive maintenance based on cycling operation and environmental locations.

  • Page 48: Exhibit 4-1: Turntable Belt Adjustment

    Turn the bottom bolt until desired tension is achieved. Retighten nut (M12). Note that the driving chain and adjustment bracket should be parallel with the moveable pulley base. IV-2 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 49: Exhibit 4-2: Film Carriage Lift Chain Adjustment

    Failure to do so will lead to premature sprocket failure. Any general-purpose chain lube should be sufficient for lubrication. Replace chain guards when preventative maintenance is complete. IV-3 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 50: Maintenance Schedule Table

    Sealed, lubricated with premium lubricant. No Reducer maintenance required. All pivot bearings NOTE Refer to Electrical and Mechanical component’s Operations Manuals shipped inside the enclosure for additional maintenance information. IV-4 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 51: Chapter 5: Troubleshooting

    Chapter Chapter 5 HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Troubleshooting...

  • Page 52: Troubleshooting Guide

    To receive quick and proper technical support, please be prepared to provide the following information: 1. Machine serial number 2. Date of purchase 3. Symptoms of any problem HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 53: Power Problem

    Does it have cord to the machine. continuity? Power is supplied to the machine. Turntable Problems: pg. V-5 Film Carriage Problems: pg. V-8 Film Delivery Problems: pg. V-12 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 54: Turntable Problem

    Look up the frequency drive parameters Restore drive setting listed on the parameters setting. electrical schematics. Are all parameters set correctly? Continued to page V-4 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 55 Intermittent problem may occur. Repeat cycle. Turntable is functioning normally. Film Carriage Problems: pg. V-5 Film Delivery Problems: pg. V-9 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 56: Film Carriage Problem

    (i.e. no faults seconds, and then pull manual for specific reported)? the button out. Does fault. this clear the fault? Problem fixed. Film carriage is ready. Continued to page V-6 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 57 Replace using the jog button on if necessary. the operator panel. Is the film carriage motor running? Replace the film carriage frequency drive. Continued to page V-7 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 58 Does the sensor of the sensor. “see” objects other than the product? Adjust the product height detection timer delay on front face of PLC (pot 0/top). Continued to page V-8 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 59 Intermittent problem may occur. Repeat cycle. Film carriage is functioning normally. Turntable Problems: pg. V-3 Film Delivery Problems: pg. V-9 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 60: Film Delivery Problem

    Look up the frequency drive parameters Restore drive setting listed on the parameters setting. electrical schematics. Are all parameters set correctly? Continued to page V-10 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 61 Is the acceleration Restore parameters parameter on the as listed on the turntable frequency electrical drive set properly? schematics. Continued to page V-11 V-10 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 62 Intermittent problem may occur. Repeat cycle. Film delivery is functioning normally. Turntable Problems: pg. V-3 Film Carriage Problems: pg. V-5 V-11 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 63: Chapter 6: Technical Reference

    Chapter VI. Chapter 6 HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Technical Reference...

  • Page 64: Turntable Frame Assembly

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Turntable Frame Assembly VI-1 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 65 600088 MOTOR COVER (BOX) WELDMENT 500463 MOTOR BOX COVER PLATE 200851 PAN HEAD MACHINE SCREW, M4 x 10L 500464 PULLEY, TURNTABLE MOTOR DRIVE 600089 FIXED NUT WELDMENT VI-2 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 66 TURNTABLE FRAME WELDMENT 500465 FRAME COVER PLATE 200154 PAN HEAD MACHINE SCREW, M4 x 6L 200630 HHCS, M12 x 35L 200140 NUT, M12 500759 SPACER, FOR TT MOTOR PULLEY VI-3 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 67: Optional High Profile Turntable Frame Assembly

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL OPTIONAL High Profile Turntable Frame Assembly VI-4 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 68 Sprocket, 60BS16 x 1-3/16” Bore 305684 Sprocket, 60BS16 x 1” Bore 305171 Chain, #60-1 2’ 305176 Master Link, #60-1 200277 Nut, Jam, Nyloc, 1” 535237.2 Tilt Bracket (110” Tower Only) VI-5 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 69: Tower Assembly

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Tower Assembly VI-6 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 70: Tower Part List

    CHAIN ADJUST SEAT NUT M12 500470 BRACKET, CARRIAGE LIFT 600093 CARRIAGE TROLLEY WELDMENT 500471 GUIDE WHEEL SHAFT 500472 SPACER, INNER 500473 GUIDE WHEEL 305300 BEARING, 6203 500474 SPACER, OUTER VI-7 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 71 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL 200078 SHCS, M6 x 16L 500475 BRACKET, LOWER IDLER SPROCKET 200633 SHCS, M6 x 10L VI-8 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 72: Film Carriage/Elevator Assembly

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Film Carriage/Elevator Assembly VI-9 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 73: Film Carriage/Elevator Part List

    MACHINE SCREW, M5 x 45L 600160 POTENTIOMETER ARM 500671 CARRIAGE TOP PAN 301358 GEARMOTOR, SV-A10 200078 SHCS, M6 x 16L 500669 LIMIT SWITCH BRACE 500672 LIMIT SWITCH MNT BRACKET VI-10 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 74 500666 ACRYLIC COVER 600159 TERMINAL COVER 500698 SPACER, SMALL 700481 BEARING SEAT ASSEMBLY SNAP RING, 42mm, INTERNAL BEARING BEARING SEAT 500700 PROTECTION RING 600098 PRE-STRETCH ROLLER, LARGE VI-11 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 75 KNOB, DOOR LOCK 500765 CLUTCH ROLLER MOUNT 301369 CLUTCH BEARING, UPPER 700507 CLUTCH ROLLER 301370 CLUTCHING BEARING, LOWER 500760 ROLLER BRACKET 301814 SPRING, FOOT SECURITY PAN RETURN VI-12 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 76: Control Box Assembly

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Control Box Assembly VI-13 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 77: Control Box Part List

    KEY, SAFETY SWITCH 500016 SPRING 200788 NUT, NYLOC, M4 200106 MACHINE SCREW, M4 x 35L 400644 SAFETY SWITCH 200101 MACHINE SCREW, M4 x 12L 500105 SECURITY SWITCH BRACKET VI-14 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 78: Electrical Schematics

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics VI-15 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 79 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics (Continued) VI-16 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 80 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics (Continued) for OPTIONAL High Profile Turntable VI-17 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 81 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics (Continued) VI-18 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 82 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics (Continued) VI-19 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 83 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics (Continued) VI-20 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 84 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Schematics (Continued) VI-21 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 85: Ac Frequency Drive Setting

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL AC Frequency Drive Settings VI-22 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 86 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL AC Frequency Drive Settings for OPTIONAL High Profile Turntable VI-23 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 87: Electrical Sub-Panel Layout

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Sub-Panel Layout VI-24 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 88 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Sub-Panel Layout for OPTIONAL High Profile Turntable VI-25 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 89: Electrical Sensors Layout

    PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Sensors Layout VI-26 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 90 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL Electrical Sensors Layout for OPTIONAL High Profile Turntable VI-27 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 91 SECURITY SWITCH XCSPA791 403556 PROX SENSOR PM12-04N 403566 STRETCH % INDICATOR BOARD 400643 PHOTO SENSOR, A3R-2MX 400639 LIMIT SWITCH, TZ-8108 400637 LIMIT SWITCH, TZ-7110 300719 SOLENOID (TAU-1585 DC24V) VI-28 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 92 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL 400608 GREEN LAMP 916L,DC24V 403559 BREAKER, C60N1PC2A 403560 RELAY R23 24V-2P VI-29 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 93 Chapter VII. Chapter 7 is here. HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Part List...

  • Page 94: Recommended Spare Parts

    400620 POTENTIOMETER KNOB 400649 POTENTIOMETER, 5K 400613 E. STOP SWITCH 400621 MAIN DISCONNECT SWITCH 400658 FILM FEED CONTROLLER CARD 403172 CONTACTOR 403481 AC DRIVE, ½ HP, HITACHI VII-1 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

  • Page 95: Chapter 8: Notes

    Chapter VIII. Chapter 8 title HIGHLIGHT INDUSTRIES, INC. Predator XS Turntable Stretch Wrapper Operation Manual Notes...
  • Page 96 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL VIII-1 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...
  • Page 97 PREDATOR XS TURNTABLE STRETCH WRAPPER OPERATION MANUAL VIII-2 HIGHLIGHT INDUSTRIES, INC. ● 2694 PRAIRIE SW; WYOMING; MI 49519 ● 1-800-531-2465...

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