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Highlight Predator SS Operation Manual

Simplified stretch; low profile
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Operation Manual
Predator SS
SIMPLIFIED STRETCH
LOW PROFILE
SERIAL NUMBER
Please refer to the serial number in all correspondence with Highlight or
any Highlight Distributor. This identifies your machine and will help in
our ability to quickly and efficiently respond to your needs.
OPERATION MANUAL NUMBER: PREDSS_LP / DEC-2017

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Lubrication points, carriage rollers etc

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Summary of Contents for Highlight Predator SS

  • Page 1 SIMPLIFIED STRETCH LOW PROFILE SERIAL NUMBER Please refer to the serial number in all correspondence with Highlight or any Highlight Distributor. This identifies your machine and will help in our ability to quickly and efficiently respond to your needs. OPERATION MANUAL NUMBER: PREDSS_LP / DEC-2017...

  • Page 2: Table Of Contents

    Turntable Problems ......................41 Film Carriage Problems ....................42 Technical References ................... 43 Recommended Spare Parts ................... 44 Electrical Drawings ......................45 Mechanical Drawings...................... 50 Notes ......................64 Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 3: Table Of Figures

    Figure 4: Bracket in its Operating Position ................. 16 Figure 5: Microprocessor Card for the Predator SS ............18 Figure 6: Operator Controls Diagram for the Predator SS ..........24 Figure 7: Film Loading/Threading Diagram ................ 27 Figure 8: Turntable Belt Adjustment ................... 32 Figure 9: Film Carriage Lift Chain Adjustment ..............

  • Page 4: General Information

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual General Information...

  • Page 5: Safety Messages

    Notes This symbol indicates an area or subject of special merit, emphasizing equipment’s capabilities, common errors operation maintenance, or other special instructions that can provide benefits to users. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 6 Warning! Loose clothing must NOT be worn while the machine is in operation. Stay clear of moving parts while the machine is running. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 7: Introduction And Warranty

    Introduction and Warranty Introduction Thank you for your purchase of a Predator SS Turntable Stretch Wrapper! Designed for the high volume industrial user the Predator SS will stretch wrap any load to the maximum stretch level of any film with full independent control of the film force. This allows even light unstable loads to be wrapped at the lowest possible cost and the maximum load holding force.
  • Page 8 About This Document The purpose of this manual is to provide you with information necessary to install, operate, troubleshoot, and maintain the Predator SS Turntable Stretch Wrapper. The audience for this manual should have basic knowledge of mechanical and electronic components, standard electrical wiring practices, and schematics symbols.

  • Page 9: Revision History

    Date of Revision Initial Release October 2014 Updated load cell part number Feb 2015-RDU Updated 110” part numbers April 2015-RDU Added summing board cover to scale TT Jan 2018-RDU Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 10: Specifications

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Specifications...

  • Page 11: Specifications

     Adjustable Raise and Lower Speeds  Automatic Package Height Detection Film Delivery  Infinite/Manual Film Force Adjustment  10 Inch Diameter Roll Capacity  20 Inch Height Roll Capacity (30 Inch Optional) Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 12: System Overview Prints

    Refer to the Technical References section of the manual for more detailed information. Figure 1: Predator SS Low Profile Overview Layout Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 13: System Description

    Specifications Predator SS Turntable Stretch Wrapper Operation Manual System Description Figure 2: Predator SS Low Profile Machine Description Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 14: Installation & Adjustments

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Installation & Adjustments...

  • Page 15: Machine Placement

    Upon receiving, please do the following: 1. Inspect the entire machine for visual damage during shipment. If found, immediately report this damage to the trucking line. Highlight Industries, Inc. has taken every precaution during the packaging and loading of this equipment, however, it is YOUR RESPONSIBILITY to inspect for damage before installation.

  • Page 16: Machine Set-Up

    180° rotation around the front of the turntable. There should be ¼” gap between the turntable and the ramp. The ramp should be fully supported by the floor. Both the ramp and the machine should be lagged to the floor. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 17: Figure 3: Bracket In The Shipping Position

    Installation & Adjustments Predator SS Turntable Stretch Wrapper Operation Manual Figure 3: Bracket in the Shipping Position Figure 4: Bracket in its Operating Position Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 18 Clear the bar to resume. Warning! Ensure that the Emergency Stop button light is ON when the button is pushed in and OFF when the button is pulled out. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 19: Microprocessor Card

    Operator Panel Input Connector P4/P10: Transformer Input/Output Connector P5: Turntable Proximity Sensor Input Connector P7: Film Carriage Limit Switches Input Relay 1: Film Carriage Down Relay 2: Film Carriage Up Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 20 3. Install the new microprocessor card; connect all connectors and tighten the mounting screws. 4. Turn the disconnect switch to ON position. The display should show “- -“. If not, check all connectors and fuses again. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 21: Optional Scale Package

    Step 9: Replace the screws on the back cover and retighten the scale swivel grips on the side. Step 10: The scale is now ready to use. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 22 F16: Zero Places the scale in a Zero Calibration routine. See below. Calibration F17: Span Places the scale in a Span Calibration routine. See below. See below. Calibration Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 23 Highlight Industries, Inc calibrates the scale before shipment using known weights. The values stored in theses settings are custom per scale and machine. Do not change these values unless directed to do so by Highlight personnel. Step 1: Navigate the scale menu to parameter “F 16.”...

  • Page 24: Operation Instructions

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Operation Instructions...

  • Page 25: Operator Controls

    Predator SS Turntable Stretch Wrapper Operation Manual Operator Controls The operator panel for the Predator SS is shown and described as follows: Figure 6: Operator Controls Diagram for the Predator SS Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 26 The turntable will return to its home position, and the carriage will lower all the down. Push this TOP WRAPS button to select the number of top wraps desired (0 to 9). Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 27 ON. When the bar is activated, the main power will shut OFF. Releasing the bar will re-activate the main power. Push START button to resume the operation. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 28: Film Loading

    3. Follow the Film Feed Diagram and thread the 6-foot film tail ALL THE WAY though the rollers. 4. After threading, rotate the Stretch Tension Knob clockwise to increase film tension; or counterclockwise to decrease film tension. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 29 Note The Stretch Tension numbers (0 to 100) DO NOT indicate the stretch percentage of your film. The numbers are used for reference only. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 30: Machine Operating Instructions

    2. As the carriage travels up, press the “Banding” button. The carriage will stop and reinforcing wraps will be applied. 3. Letting go of the “Banding” button will resume the cycle. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 31: Maintenance

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Maintenance...

  • Page 32: Preventative Maintenance

    3/8” slack. 6. Check for loose electrical connections and for frayed cords and cables. Replace immediately any damaged cords and cables. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 33: Figure 8: Turntable Belt Adjustment

    Turn the bottom bolt until desired tension is achieved. Retighten nut (M12). Note that the driving chain and adjustment bracket should be parallel with the movable pulley base. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 34: Figure 9: Film Carriage Lift Chain Adjustment

    Failure to do so will lead to premature sprocket failure. Any general-purpose chain lube should be sufficient for lubrication. Replace chain guards when preventative maintenance is complete. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 35: Maintenance Schedule

    Initially first 1,000 cycles; every 10,000 cycles Mobil EP-2 grease thereafter. Note For additional maintenance information about specific components on the machine, refer to the components operation manuals shipped inside the main enclosure. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 36: Trouble-Shooting

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Trouble- shooting...

  • Page 37: Self Test Troubleshooting

    2. Put a load on the turntable (about 3-feet tall). 3. While holding down the TOP WRAPS and BOTTOM WRAPS buttons, turn the main disconnect switch ON. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 38: Figure 10: Self Test Error Display

    Film carriage max upper limit switch Film carriage max down limit switch Turntable count/home proximity switch BANDING push button START push button Package height photo sensor START light Turntable motor Carriage motor Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 39 A = Mode A is selected B = Mode B is selected CO = Continue operation by pushing START button S = System is in Manual Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 40: Troubleshooting Guide

    To receive quick and proper technical support, please be prepared to provide the following information: 1. Machine serial number 2. Date of purchase 3. Symptoms of any problem Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 41: Power Problems

    Replace the power supply malfunctioned. flashing ‘- -‘ (transformer card). Ensure there are no obstructions The carriage raised/lowered limit and that the switches are working switches are both tripped. properly. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 42: Turntable Problems

    The turntable The Turntable Home proximity switch and that it is adjusted does not stop at switch is malfunctioning. properly (only 8mm sensing home. range). Replace as necessary. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 43: Film Carriage Problems

    The Product Height Detection too far above the sensor (see the Photo Sensor photo eye is not adjusted properly package. Adjustments and/or Pre- and always sees a ’package’. Operation Adjustments section). Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 44: Technical References

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Technical References...

  • Page 45: Recommended Spare Parts

    Technical References Predator SS Turntable Stretch Wrapper Operation Manual Recommended Spare Parts The table below provides the recommended spare parts list for the Predator SS Turntable Stretch Wrapper. Machine HLI Part Section Number Item Description Turntable 300013 BELT B-172 Turntable...

  • Page 46: Electrical Drawings

    Technical References Predator SS Turntable Stretch Wrapper Operation Manual Electrical Drawings Electrical Schematics Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 47 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Electrical Schematics (continued) Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 48 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Enclosure Layout Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 49 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Sensor Layout Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 50 LIMIT SWITCH TZ-7110 400643 PHOTO SENSOR A3R-2MX(OPTION) 404261 FAN, 80MM, 110-120VAC 404262 FUSE HOLDER 404263 FUSE, 0.2A, 30MM 310008 BUTTON MEMBRANE LABEL FOR CONTROL PANEL 403409 CARRIAGE CONTROL CABLE Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 51: Mechanical Drawings

    Technical References Predator SS Turntable Stretch Wrapper Operation Manual Mechanical Drawings Turntable Frame Assembly Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 52 SUPPORTING PLASTIC WHEEL SHAFT 1.8M 300009 RING STW-17 305300 BEARING 6203ZZ 500011 BELT LOCK PULLEY 500012 BELT LOCK PULLEY SHAFT 200078 SCREW M6x16L 200098 SCREW M3x25L & W. 400641 PROXIMITY SWITCH PS-05N-3M Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 53 RAMP (FOR 60” TURNTABLE - NOT SHOWN) 600039 RAMP PORCH – 24” (FOR 60” TURNTABLE - NOT SHOWN) 602297 RAMP PORCH – 48” (FOR 60” TURNTABLE - NOT SHOWN) Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 54 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Turntable Scale Frame Assembly (optional) Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 55 SCREW M3x25L & W. 400641 PROXIMITY SWITCH PS-05N-3M 504280 PROXIMITY SWITCH FIX SEAT 200103 SCREW M4x20L 200128 NUT M5 300013 BELT B-172 1.5M 200113 SCREW M8x25L 500004 TURNTABLE TOP 1.5M Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 56 JAM NUT – M12 306276 LOAD CELL FOOT 306275 LOAD CELL 300353 SCALE DISPLAY (NOT SHOWN) 600947 RAMP – INTEGRATED SCALE (NOT SHOWN) 510287 SUMMING BOARD COVER (NOT SHOWN) Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 57 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Tower Assembly Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 58 500104 ADJUST BAR WASHER 200140 NUT M12 300049 CHAIN - STD 500488 CHAIN - 110 500025 ELEVATOR UNIT CHAIN SCREW SHAFT 200147 WASHER M12 500092 CHAIN ADJUST SEAT Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 59 200105 SCREW M4x30L & W 300041 LOCK w/ KEY 500143 CONTROL BOX 310008 BUTTON MEMBRANE LABEL FOR CONTROL PANEL 200076 SCREW M6x10L & S.W. 300048 LOCK LATCH PLATE Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 60 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Film Carriage Assembly Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 61 SCREW M6x20L & S.W. & W. 500152 LIMIT SWITCH SEAT 400639 LIMIT SWITCH TZ-8108 200101 SCREW M4x12L 500130 TERMINAL COVER 200102 SCREW M4x16L 200101 SCREW M4x12L 200077 SCREW M6x12L & S.W. & W. Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 62 BREAK PLATE SHAFT 200129 NUT M6 & S.W. 500166 BREAK WHEEL FIX SHAFT 500167 BRAKE WHEEL 300002 PIN 5x5x20L 200084 SCREW M8x20L & S.W. & W. 300051 BEARING 6004ZZ-NR Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 63 SCREW M6x20L & S.W. & W. 500176 PHOTO SENSOR ADJUST SEAT 500000 HANDLER 500095 PHOTO SENSOR ADJUST BAR 500096 CONNECTING PLATE 200077 SCREW M6x12L & S.W. & W. 304629 SPACER, ANTI-SQUEAK Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 64 Technical References Predator SS Turntable Stretch Wrapper Operation Manual Advanced Infrared Eye - Optional Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

  • Page 65: Notes

    Highlight Industries, Inc. Predator SS Turntable Stretch Wrapper Operation Manual Notes...
  • Page 66 Notes Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...
  • Page 67 Notes Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries, Inc. ● 2694 Prairie SW, Wyoming, Mi 49519 ● 1-800-531-2465...

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