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COD: 100M12/24.B.2021
Installation, use and maintenance manual
MODULAR 100
BASIC 12/24 VDC
Schenker Italia
Via Ferrante Imparato 501 - Condominio Genesis
80146 Naples (Italy)
Tel. +39 081 5593505
Fax. +39 081 5597372
E-mail: info@schenker.it
www.schenkerwatermakers.com
Schenker Italia
THE PRESENT MANUAL BELONGS TO -
- ALL RIGHTS RESERVED
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Summary of Contents for Schenker MODULAR 100
- Page 1 COD: 100M12/24.B.2021 Installation, use and maintenance manual MODULAR 100 BASIC 12/24 VDC Schenker Italia Via Ferrante Imparato 501 - Condominio Genesis 80146 Naples (Italy) Tel. +39 081 5593505 Fax. +39 081 5597372 E-mail: info@schenker.it www.schenkerwatermakers.com Schenker Italia THE PRESENT MANUAL BELONGS TO -...
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Page 2: Table Of Contents
..........................22 4.5 E LECTRIC CONNECTIONS ..........................25 4.5.1 R EMOTE CONTROL PANEL MOUNTING ......................25 4.5.2 E (MODULAR 100 12/24 VDC) ............26 LECTRIC CONNECTIONS WIRES 5. FUNCTIONING AND USE ..........................28 5.1 C OMMAND DESCRIPTION ..........................28 5.1.1 A LARMS DESCRIPTION .......................... - Page 3 8. SUGGESTED SPARE PARTS ......................... 42 8.1 S HORT TERM CRUISING ........................... 42 8.2 L ONG TERM CRUISING ............................. 42 8.3 ERS SPARE PARTS ............................43 8.4 A DDITIONAL SPARES ............................44 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 4: Layout Of Manual
This symbol indicates accident prevention regulations for the operator and / or for any exposed persons. CAUTION: This symbol indicates that there is the possibility of damaging the system and / or its components. NOTE: This symbol indicates useful information. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 5: General Warnings And Information To The Recipient
All rights of reproduction of this manual are reserved to SCHENKER ITALIA. This manual cannot be transferred to third parties without the written authorization of SCHENKER ITALIA. -
Page 6: Warranty
In case of repairs under guarantee performed by our technicians on the customer vessel, the faulty parts replacement cost will be at Schenker's expense, while manpower and travel expenses will be charged to the customer. The guarantee does not include faults caused by negligence in operating, maintenance and installation of the device (if not carried out by an authorised Schenker Service point). -
Page 7: Identification Of The Unit
2 - GENERAL WARNINGS & INFO TO THE RECIPIENT COD: 100M12/24.B.2021 2.4 Identification of the unit All the watermakers manufactured by Schenker Italia can be identified by a serial number printed on a label which is pasted upon the aluminium frame. Serial number Fig. - Page 8 ATTENTION Different legislations are in force in the different countries, therefore the prescriptions imposed by the laws and by the agencies designated by the Countries must be observed. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 9: Product Presentation
The watermaker unit is transported in a cardboard box. In the following table dimension and weight are indicated. MATERIALS HANDLING fig. 3-1 Model L cm. W cm. H cm. Weight Kg. Modular 100 PACKAGING DIMENSIONS AND WEIGHT tab.3-1 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 10: Stock
3.3 Packaging 3.3.1 Packaging contents PACKAGING (photo is purely for information) FIG. 3-2 MODULAR 100 Watermaker Pump group Active carbon filter with electrovalve White filter key Mesh filter Non-return valve with Tee fitting... -
Page 11: Attached Documents
Do not store the unit under temperature of 5° and above 40°C. DOCUMENTS INCLUDED IN THE PACKAGING (photo is purely for information) FIG. 3-3 3.5 Technical data WATERMAKER GROUP WATERMAKER DIMENSIONS FIG. 3-4 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 12: Features Of The Product
(electric safety requirements) 3.6 Features of the product The water produced by a Schenker plant, produced from clean seawater has a high purity but the potability may not be guaranteed as bacterium may be present in the watermaker, caused by non-observance of shutdown and cleaning procedures. -
Page 13: Advantages Of The Energy Recovery System
Functioning principles The Schenker watermakers, as alternative to the high-pressure pumps of traditional systems, utilizes the ENERGY RECOVERY SYSTEM patented device, which amplifies the pressure of common low-pressure pumps, and recoup all the hydraulic energy back from the membranes, allowing a high energy efficiency. -
Page 14: Composition Of The Machine
The device has to be pre-charged with air through the Schrader valve. The pressure is about 6 Bar. The accumulator is preloaded in factory to the correct pressure. On some versions it might be installed on the unit. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 15: Watermaker Group
3.8.2 Watermaker group WATERMAKER GROUP FIG. 3-7 Manometer Reverse osmosis membrane Flowmeter WATERMAKER GROUP (TOP VALVE VIEW) FIG. 3-8 Reset valve Reset positioner Depressurization valve Fresh water hose Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 16 Depressurization valve. It is used for the air bleeding of the unit. It is recognizable by a blue lever and it is located on the top valve of the ERS. Its function is to depressurize the system and to allow the bleeding of air. Schenker Italia THE PRESENT MANUAL BELONGS TO -...
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Page 17: Accessories
Mesh filter. The machine is equipped with a strainer to protect the pump from macro sediments. It is placed between the seacock and pre-pump. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 18: Mounting And Installation
Once individuate the correct installation solution, it is recommended to first make a schematic draft of the hydraulic and electric connection, and attach them to the present manual for future needs as first reference. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 19: Components Mountings
For a correct installation of the watermaker it is necessary to arrange the following water intake and discharge out of the board: • Seawater intake. • Fresh water intake for washing. • Brine discharge. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 20: Seawater Intake
Flow rate capacity of the filter is adequate to the whole intakes it serves. INSTALLATION NOTES The filter has to be connected next to the through-hull fittings, and must be easily accessible for inspection. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 21: Fresh Water Intake For Washing
It is possible to use offtakes from existing water discharge apparatuses, provided that: • (alternatively) It is not the engine cooling water drain or apparatuses that drain out water with elevated pressure. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 22: Hydraulic Connections
. For this section is necessary to use a good quality PN 16 min. reinforced pipe. An inadequate pipe could burst, jeopardizing seriously the safety of the vessel. The hydraulic connections are: Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 23 ATTENTION The use of an improper pipe can cause a break which prevent the security of the vessel. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
- Page 24 It is possible, in case of metal tanks, to make a ¼” threaded hole to connect the supplied male connector. Another option is to Tee into the tank air vent pipe.There are no particular limits on the connection length. FRESH WATER Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 25: Electric Connections
It is possible to adapt the panel to a longer distance by adding a one more cable in series to the one provided. REMOTE CONTROL PANEL FIG. 4-3 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 26: Electric Connections: Wires (Modular 100 12/24V Dc)
4 – MOUNTING AND INSTALLATION COD: 100M12/24.B.2021 4.5.2 Electric connections: wires (MODULAR 100 12/24V DC) The electric connectors are positioned inside the small electric box connected to the computer box. The power supply, coming from the service batteries, needs to be connected to the terminals – and + . The connection to the vessel panel needs to be performed downstream the voltmeter and the ammeter of the vessel panelboard. - Page 27 4 – MOUNTING AND INSTALLATION COD: 100M12/24.B.2021 CENTRAL BOX MODULAR 100 12/24V DC FIG. 4-10 IN RED: CONNECTIONS TO BE MADE DURING THE INSTALLATION Electrovalve (EV) Pump negative Pressure transducer Battery positive Connection to remote panel Battery negative Pump microswitch...
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Page 28: Functioning And Use
The first start-up procedure is necessary to start a new plant for the first time or to restart it after performed a chemical washing. The purpose of the start-up procedure is to essentially purge the air contained in the system. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 29: Preliminary Checks Before Proceeding With The Start-Up Procedure
After about 3 minutes the sequence will finish. The sequence can be stopped at any time pushing ON/OFF. 3. Start the unit again pushing ON/OFF. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 30: Normal Operating Procedure
2. Depressurization valve closed and grey valve on the active carbon filter open. 5.3.1 Normal operating procedure without final flushing 1. Push ON/OFF to start the watermaker. 2. Push ON/OFF to stop the watermaker. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 31: Normal Operating Procedure With Final Flushing ( Recommended )
Both ON/OFF and FLUSHING buttons’ lights will be 2. The unit can be stopped at any time by pushing the ON/OFF button Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 32: Reset Procedure
2. Open the reset valve (lever in horizontal position). 3. Open the depressurization valve. 4. Screw the positioner know clockwise until it can be moved no further. Normally 10 turns at least are needed. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 33 6. Close the reset valve (lever in vertical position). 7. Restart the system. 8. After some seconds close the depressurization valve. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 34: Maintenance (Routine And Special)
2- 3 minutes the depressurization valve. Unscrew the filter housing cup counter clockwise by using the specific key provided Replace the active carbon fiber filter Once per year Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 35: Check The Plant Working Pressure
It is necessary to perform the shutdown procedure if the membranes result dirty. If cleaning also results insufficient it could be necessary to perform an alkaline washing using the chemical product SCHENKER CLEANING 2 (SC2). It is recommended to contact a Schenker certified service centre. -
Page 36: Necessary Equipment
3. A bottle of powder SCHENKER CLEANING 1 (SC1). The solution must be prepared following the instruction indicated on the product label, and using chlorine free water (water produced by the system can be an option). -
Page 37: Shutdown Operating Procedure
Pipes under the free water surface 3. Check they are well dipped in the solution and don't inhale air. 4. Open the depressurization valve (turn counter clockwise). Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 38 It is necessary to perform the first start-up procedure when restarting the plant after a shutdown procedure, in order to purge the air and drain out board the chemicals in the systems. Schenker Italia THE PRESENT MANUAL BELONGS TO -...
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Page 39: Antifreeze Procedure (Winterizing Procedure In Cold Climate - Under 5°C)
Before proceeding with any kind of service it is strongly recommended to read carefully the instruction contained in this manual. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 40: Periodic Maintenance
Reverse osmosis membranes have an average lifetime of about 7 years If correctly maintained. It is anyway recommended to check the efficiency of the membranes after 5 years of functioning and verify the needed of a replacement. Please, refer to a certified Schenker service centre for this operation. 6.8 Adjustments... -
Page 41: Troubleshooting
(> 13 Bar) Clogged membranes Perform washing procedure Cold inlet water Contact a customer service Loss in the system Loose fittings Tighten fittings ERS leaks Contact a customer service Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 42: Suggested Spare Parts
PUMP MOTOR 80/100 220V MP10/220 MEMBRANE 4021 M4021 PORTABLE SALINITY TESTER PUMP LOW PRESSURE SWITCH 80/100 PSSS361 PUMP HIGH PRESSURE SWITCH 80/100 PSP10 SPARE SEALS KIT 2.0 SS100-2.0 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 43: Ers Spare Parts
8 –SUGGESTED SPARE PARTS COD: 100M12/24.B.2021 8.3 ERS spare parts Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 44: Additional Spares
COUPLE HIGH PRESSURE PIPE SM 100/150/200 HPH2 END CUP VESSEL 4” SINGLE CONNECTION END CUP VESSEL 4” DOUBLE CONNECTION EV4-2 “C” END CUPS 4’’ CONNECTION FITTING CEV4 M16B MANOMETERS 0-16 EV4-2 M16B HPH2 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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