Table of Contents
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GENERAL SERVICE MANUAL
CAMCO INDEX DRIVES
WARNING
This is a controlled document. It is your responsibility to deliver this information to the end user of the DESTACO
CAMCO or FERGUSON product. Failure to deliver this could result in your liability for injury to the user or damage to
the machine. For copies of this manual, call your Customer Service Representative at 800-645-5207
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Table of Contents
Related Manuals for Dover DESTACO CAMCO 900P
Summary of Contents for Dover DESTACO CAMCO 900P
- Page 1 GENERAL SERVICE MANUAL CAMCO INDEX DRIVES WARNING This is a controlled document. It is your responsibility to deliver this information to the end user of the DESTACO CAMCO or FERGUSON product. Failure to deliver this could result in your liability for injury to the user or damage to the machine.
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Page 3: Table Of Contents
Table of Contents Introduction .......................... 2 How to Use This Service Manual ..................2 Warranty ..........................2 Warnings and Cautions ......................3 Interpretation of Index Drive Model Numbers ............... 3 Index Drive Basic Service Requirements ................4 Inspection of Cam Followers ....................4 Index Drive Lubrication Data .................... -
Page 4: Introduction
Introduction DESTACO CAMCO Index Drives are engineered and manufactured to very high tolerances which necessitate careful inspection and maintenance. This manual is a general guide to lubrication, troubleshooting and general information about index drives. In addition to this General Service Manual, DESTACO has other service manuals devoted to the specific model CAMCO index drive you are using. -
Page 5: Warnings And Cautions
Warnings and Cautions Statements in this manual preceded by the words WARNING or CAUTION and printed in italics are very important. We recommend you take special notice of these during service or repair. WARNING Means there is the possibility of personal injury to yourself or others. CAUTION Means there is the possibility of damage to the CAMCO unit. -
Page 6: Index Drive Basic Service Requirements
After motion is complete the cam is considered to be in dwell for the reminder of the 360° rotation. During dwell the output of the Index Drive is stationary even though the input shaft continues to rotate. Example: For a 270° motion, during 270° of input rotation the output shaft makes one index. During the remaining 90°... -
Page 7: Index Drive Lubrication Data
Index Drive Lubrication Data OIL LEVEL CAMCO Index Drives are furnished with a "bulls-eye" type oil level sight gauge. The oil level should be checked when the unit is stopped at which time the oil level should reach the center of the sight glass (see page 3 for estimated oil capacity). -
Page 8: Index Drive Oil Capacities (Approximate)
Index Drive Oil Capacities (Approximate) For indexers mounted in the normal* position. Consult DESTACO for units not listed. Model No. Metric Model No. U.S. Metric (quarts) (liters) (quarts) (liters) 80RDM Grease filled** 40RGD/S 6 oz. 601RDM 50RGD/S 16 oz. 902RDM 70RGD/S 20-24 oz. -
Page 9: Gear Reducer Service Data
4. Check shaft -- remove surface nicks, burrs and grooves and look for spiral machine marks that can damage the seal lip. 5. Check shaft end -- remove burrs or sharp edges. The shaft end should be chamfered. 6. Check splines and keyways -- smooth any sharp edges and when necessary protect the seal lip with an assembly sleeve or shim stock. -
Page 10: Gear Reducer Lubrication Data
Gear Reducer Lubrication Data OIL LEVEL Most reducers are furnished with a "bull’s eye" type sight glass or a pipe plug to indicate oil level. In either case an oil level tag is affixed to the reducer near the oil level indicator. Oil level should be checked with the unit stopped. -
Page 11: Overload Clutch
Overload Clutch GENERAL The CAMCO plunger-type output overload clutch is a reliable minimum service overload device requiring very little attention (in a semi-clean environment) during its service life. The environment is an important factor in the successful functioning of this device. A dusty or corrosive environment may require special preparation or attention. -
Page 12: Troubleshooting Guide
3. Long Term Storage (Outdoors) for Periods up to One Year. Proceed as in (2) above with the following additions. (a) After filling the unit with oil, plug the breather hole with a pipe plug and wire the breather to the unit. (b) Coat all exposed shafting with long term rust preventative. - Page 13 5. All followers are worn. Rebuilding by factory is best remedy. 6. Output shaft to follower wheel connection is loose. Factory repair is recommended. 7. Customer output member connection loose. Tighten output member and dowel in place. SYMPTOM: INDEXER IS NOISY 1.
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Page 14: Recommended Input Configuration
Recommended Input Configuration The prime objective of a good input connection to an Index Drive is to maintain a constant shock-free velocity. Both the type of motor driving the indexer and the type of connection is of equal importance. Here we explain some of the advantages and disadvantages of these factors. -
Page 15: Recommended Output Configuration
Recommended Output Configuration The objective of a good output connection to an Index Drive is to make torque levels predictable and limited in magnitude. A good connection is rigid and free of backlash. DESTACO recommends that a CAMCO output overload clutch be used with index drives whenever possible. -
Page 16: Cam & Limit Switch Functions
Cam & Limit Switch Functions Cam & Limit Switches serve two purposes: 1. Some customers desire INPUT SHAFT KEYWAY POSITION electrical signal somewhere during AT CENTER OF DWELL dwell in order to trigger another ROLLER GEAR A Standard Roller Gear unit with device such as a cylinder, punch Cam &... -
Page 17: How To Order Parts
How to Order Parts Please refer to the Parts List applicable to your specific model as shown in the model-specific service manual. This Parts List is for a standard Index Drive. If you feel your drive in non-standard or you are in doubt you should contact DESTACO CAMCO Products Customer Service (847) 459-5200 and request a bill of material for your specific unit (based on serial number). -
Page 18: How To Return Equipment For Repair
How to Return Equipment for Repair Please contact the DESTACO CAMCO Products Repair Department at (847) 459-5200 for a Return Material Authorization Number (RMA#). The following information is required of a unit for repair, conversion or warranty. 1. Purchase order number 2. -
Page 19: Indexer Weights
Indexer Weights Right Angle Mini/Metric Roller Gear Model Model 301RA 32RG 400RA 15.0 40RG 401RA 24.9 50RG 512RA 36.3 70RG 11.3 662RA 72.6 80RG 29.5 663RAD 59.0 900RAD 99.8 Overload Clutches 1200RAD 385.6 Model 0.39 Parallel Model 250P 11.3 387P 24.9 512P 61.2... -
Page 20: Recommended Tightening Torque Values For Cap Screws
Recommended Tightening Torque Values for Cap Screws SAE Grade 2 SAE Grade 5 SAE Grade 8 Torque Spec. Torque Spec Torque Spec (ft/lbs) (ft/lbs) (ft/lbs) Thread Size into Aluminum into Steel into Aluminum into Steel into Aluminum into Steel .250-20 .250-28 .312-18 .375-16... -
Page 21: Cam Follower Installation Procedure
IMPORTANT!!! Cam Follower Installation Procedure The H9 thru H32 (.287” thru 1.00” diameter) Cam Followers require a Steel Ball/Set Screw and an insertion gage for installation. The steel ball/set screw is used to anchor the cam followers to the follower wheel and the insertion gage kit is used to insure proper installation. - Page 22 Table: Cam Follower Anchoring Method MODEL CAM FOLLOWER DIAMETER (INCHES) ANCHORING METHOD MINIATURE RGD/RGS H9 thru H24 .287 thru .750 BALL/SET SCREW 350RGD / RGS H20 thru H32 .750 thru 1.00 BALL/SET SCREW 350RG H20 thru H24 .625 thru .750 SET SCREW ONLY * 500RGD / RGS H28 thru H32...
- Page 23 MODEL CAM FOLLOWER DIAMETER (INCH) INSERTION GAGE KIT 110RGD / RGS .750 99A73565000000 110RGD / RGS .875 99A73567000000 140RGD / RGS .750 99A73565000000 140RGD / RGS .875 99A73567000000 350RGD / RGS .625 IGS350RGDH20 350RGD / RGS .750 IGS350RGDH24 350RG .625 48A73573000000 350RG .750...
- Page 24 MODEL CAM FOLLOWER DIAMETER (INCH) PART NUMBER 95A33041110000 SET SCREW 80RGD / RGS .563 95A67373000000 STEEL BALL 95A33041170000 SET SCREW 80RGD / RGS H20 thru H28 .625 thru .875 95A67373030000 STEEL BALL 350RG H20 thru H24 .625 thru .750 95A26005320000 SET SCREW 95A26005310000 SET SCREW 350RGD / RGS H20 thru H24...
- Page 25 NOTES...
- Page 26 NOTES...
- Page 28 DESTACO DESTACO Europe CAMCO & FERGUSON Products Germany 1444 South Wolf Road +49-6171-705-0 Wheeling, IL 60090 europe@destaco.com ph: 847-459-5200 DESTACO Asia toll-free: 800-645-5200 Thailand fax: 847-459-3064 +66-2-326-0812 camco@destaco.com info@destaco.com ISO 9001:2008 Registered DESTACO South America Brazil 0800-124070 DE-STA-CO Headquarters samerica@destaco.com Auburn Hills, Michigan USA 888-DESTACO marketing@destaco.com...
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