Table of Contents
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KLR.937
Serial numbe
rs: 2218 - beyond
Contents
1.0: SAFETY PRECAUTIONS ............................................................................................................................ 2
2.0: IDENTIFICATION ..................................................................................................................................... 4
2.1: The product brand and type designation .......................................................................................... 4
2.2: Manufacturer contact ........................................................................................................................ 4
3.0: PRODUCT SPECIFICATION ...................................................................................................................... 5
3.1: Range of applications intended use and general functions ............................................................... 5
3.2: Dimensions (for transport) ................................................................................................................ 5
3.3: Specification for electricity ................................................................................................................ 5
4.0: INSTALLATION ........................................................................................................................................ 6
4.1: DC Power supply ................................................................................................................................ 6
4.2: Mounted on a KLR.950 bag closing machine ..................................................................................... 7
4.2.2: Installation Steps ......................................................................................................................... 7
5.0: BASIC SETUP AND OPERATION ............................................................................................................ 10
5.1: Ink jet printer configuration ............................................................................................................. 10
5.1.2: Changing date and text on clips ................................................................................................ 10
5.2: Printer options ................................................................................................................................. 13
5.2.1: Letter or digit month ................................................................................................................. 13
5.2.2: Suppress zeros option ............................................................................................................... 13
5.2.3: Time configuration .................................................................................................................... 14
5.3: Automatic date system .................................................................................................................... 15
5.3.1: Date offset ................................................................................................................................ 15
5.3.2: Dynamic variables ..................................................................................................................... 15
5.3.3: Dynamics variables table .......................................................................................................... 17
5.4: Changing ink cartridge ..................................................................................................................... 18
6.0: ADVANCED SETUP ................................................................................................................................ 21
6.1: Unlock advanced parameters .......................................................................................................... 21
6.2: Advanced printing configuration ..................................................................................................... 22
6.2.1: Reset recipe .............................................................................................................................. 22
6.2.2: Printer configuration ................................................................................................................. 23
6.2.3: Setup name ............................................................................................................................... 25
6.2.4: Layout........................................................................................................................................ 25
Revision: 2021-04-14
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Summary of Contents for KLR KLR.937
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Page 1: Table Of Contents
3.3: Specification for electricity ........................ 5 4.0: INSTALLATION ............................6 4.1: DC Power supply ..........................6 4.2: Mounted on a KLR.950 bag closing machine ..................7 4.2.2: Installation Steps ......................... 7 5.0: BASIC SETUP AND OPERATION ......................10 5.1: Ink jet printer configuration ......................10 5.1.2: Changing date and text on clips .................... - Page 2 6.4.3: Editing parameters (recipes) via a computer ................31 7.0: CLEANING ............................. 32 8.0: MAINTENANCE AND REPARATIONS BY TECHNICIANS FROM KLR SYSTEMS INC......... 33 8.1: Contact information for service technicians ..................33 9.0: LISTS OF SPARE PARTS AND CONSUMABLES ..................33 10.0: CHECK LIST ............................
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Page 3: Safety Precautions
Any modifications with any aspect of the mechanical, safety, electrical design, design, or any parts connected with the equipment will void the warranty and liability of KLR Systems. If a change is required, contact KLR Systems for approval. All technical handling must be done by a qualified technician or by KLR Systems. - Page 4 When the machine is set to interlock mod, that means the KLR.950 run command and speed is controlled by another equipment. Careful when handling the equipment because it may start when you do not expect it.
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Page 5: Identification
2.0: IDENTIFICATION 2.1: The product brand and type designation KLR.937 Inkjet printer To be installed on a KLR.950 bag closing machine *The machine in the picture is a left version 2.2: Manufacturer contact KLR SYSTEMS INC. Packaging equipment manufacturer Address: 944 rue des Hérons, City, province, country: Saint-Pie, Québec, Canada... -
Page 6: Product Specification
Electrical need: 28 Volts DC from the KLR.950 bag closer. Provided in the packaging with the machine: PE-95003-1 In case of loss, order from KLR to get a new one and be sure to have the cord as per requirement for your machine. -
Page 7: Installation
Note: From KLR, the power supply setting will always be 28 volts regardless of what options on the machine. But in fact, only the machine that uses an ink jet printer must be adjusted to 28 volts 1. -
Page 8: Mounted On A Klr.950 Bag Closing Machine
Serial numbe rs: 2218 - beyond 4.2: Mounted on a KLR.950 bag closing machine The KLR.937 is designed to be installed on the KLR.950. Follow these steps to install it: 4.2.2: Installation Steps 1. Turn OFF the equipment and unplug it. - Page 9 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5. Wire the encoder to the proper terminal passing by a path reasonably far from the pinch point generated by the big gear of the breaking system. (see electrical plan) 6. Install the new components in the front.
- Page 10 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 13. Reach the advanced parameters. Use the up/down arrow to see the following screen. Press on the ink jet printer switch (ON printer). 14. "Print configuration" is now available. See "ink jet printer configuration" for the next...
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Page 11: Basic Setup And Operation
This part of the manual is for the user that want to do daily tasks or small modifications to a machine that has already been configured by KLR as per requirements. Every KLR.937 ink jet is set in factory as per the costumer’s needs prior to delivery. - Page 12 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5.1.2.2: Setup name This screen allows up to 10 different setups. The setup name (named in advanced access) is shown in the top (a). Use the arrows to see another setup (b). When the desired setup is reached, the machine will acknowledge the new setup when going back (c) to the main screen.
- Page 13 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 3. Then, Press the field to edit WORD 2, enter the desired text in the popup keyboard and press ENTER: BEST BEFORE BEST BEFORE 4. Press BACK. Now, see the result. When satisfy, press BACK and the printer should acknoledge the new setup.
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Page 14: Printer Options
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5.2: Printer options To reach this page, press OPTION in the ink jet printer setup page. Here is a quick look at the option available: Time configuration Letter or digit month... -
Page 15: 3: Time Configuration
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5.2.3: Time configuration To reach this page, press TIME CONFIG. This option will be use espacially for "dynamic variables". Every field in black can be edited by pressing on it. Time... -
Page 16: Automatic Date System
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5.3: Automatic date system 5.3.1: Date offset Date offset is available without unlocking the advanced parameters. To make sure to understand this feature, read also dynamic variable and Time configuration. The value of Date offset is in days. Press the arrows to select the desired offset. Press directly on the black field to open a pop-up keyboard. - Page 17 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 2. Edit the two (2) field. By adding in front a "%" and 2-4 specific caracters, then the function will happen. In the example, hour and minute was required: a. In the field 1: %HH (stand for hours);...
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Page 18: 3: Dynamics Variables Table
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5.3.3: Dynamics variables table Here is the list of all functions currently available: Functions Results %YYYY Year in 4 digits (2020) %YYYYOFF Year in 4 digits plus date offset* (2020) Year in 2 digits (20) -
Page 19: Changing Ink Cartridge
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 5.4: Changing ink cartridge The ink level is not the absolute truth because the machine does not register a quantity of ink in the cartridge. The level is base on when the user is changing the cartridge for a brand new one, he needs to press on the level to reset the counting. - Page 20 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 4. Push slightly to engage the connections. 5. Clip it. 6. Press on the ink level to reset the bar. The machine will calculate how many milliliters the print head is spraying.
- Page 21 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 7. When the machine is not in use, seal the cartridge on the designated area or use the plastic cover of the packaging. This will avoid drying the ink.
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Page 22: Advanced Setup
This part of the manual is for the user that want to create new layout and use more advanced features. Every KLR.937 ink jet is set in factory as per the costumer’s needs prior to delivery, but costumer’s need may change after. -
Page 23: Advanced Printing Configuration
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond Alternatively, the machine can be unlocked when the buttons with a pad lock are pressed: 6.2: Advanced printing configuration 1. To go to advanced printing configuration, do steps 1 and 2 of "Unlock advanced parameters". -
Page 24: 2: Printer Configuration
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 6.2.2: Printer configuration Press printer configuration in the options menu. Now in "printer configuration", The order here is not important, it must show every term in it to be able to print it. - Page 25 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 6.2.2.2: Edit term 1. Press EDIT and enter the desired terms. If necessary, order matter here. For the example, let’s add A to D in the WORD 1. 2. Follow number of choices to continue.
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Page 26: 3: Setup Name
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 6.2.3: Setup name To change setup name press the white field. Enter the desired name. 6.2.4: Layout Layout is to manipulate the location end orientation of each field. Also, field can added or deleted. To reach layout screen, press Layout. - Page 27 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 6.2.4.1: Editing field To edit the selected field, press EDIT. 1. Now choose what kind of term in what order it will show up in the field. Order mater here. 2. If a spacing is needed, then check the appropriate check box below and it will put a spacing after the term.
- Page 28 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 4. Now see "Changing date and text on clips" to complete, but here the example: 6.2.4.2: Changing number of layout It is possible to change how many layout (or recipe) available. Recipe 1/11 means these is 10 layout in total.
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Page 29: Ink Spit Menu
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 3. Check the following box. 4. Enter the desired number of layout (or recipe) in total to have. 5. Uncheck the box to complete. 6.3: Ink spit menu To reach the ink spit menu, press here in the option pop-up screen. This button is locked by default. -
Page 30: 1: Enable/Disable Automatic Clean Up
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond A new screen will show up with different option. This option allows the machine to pulse once a while to make sure the ink jet head is clean and not dry. The option is only active when the machine is ON and... -
Page 31: Saving Parameters On Sd Card
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond 6.4: Saving parameters on SD card The machine support SD card management of the parameters, but It is important to know these facts: When save is pressed on the screen, the PLC overwrite its internal memory and the SD card with the recent changes. -
Page 32: 3: Editing Parameters (Recipes) Via A Computer
KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond When SD card auto load override is checked, here was it is doing in the illustration. Overwrite auto load block here When the machine is currently saving, an indication will appear. It is usually fast. -
Page 33: Cleaning
7.0: CLEANING Before cleaning the ink jet printer, it is important that every operator of the machine and maintenance personnel take part in a training session given by KLR systems technicians. Follow these instructions to properly clean the printer head: Careful: Do not put fingers on the sensitive part of the cartridge as per manufacturer recommendations. -
Page 34: Maintenance And Reparations By Technicians From Klr Systems Inc
9.0: LISTS OF SPARE PARTS AND CONSUMABLES The KLR.937 ink jet printer is designed to be installed on a KLR.950. For replacement parts on the bag closing machine, see KLR.950 manual. If you need assistance, see contact information right above. -
Page 35: Check List
What type of cartridge has been used during the tests (ex: W3T10B) DATE: ______________________ TECHNICIAN SIGNATURE: ________________________________ 11.0: DECOMMISSIONING OF THE PRODUCT It is advisable to plan a tour of KLR to reinstall the equipment after a prolonged deactivation or a move, destruction, recycling, disposal. -
Page 36: Annexes
12.2: Electrical plan Note: Since the KLR.937 is designed to be installed on a KLR.950 and both entities form a machine. There is only one electrical plan, the KLR.950. Look for OPTION to see the relevant portions for the ink... - Page 37 KLR.937 Revision: 2021-04-14 Serial numbe rs: 2218 - beyond...
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