BFI Automation 2.0L Original Operating Instructions
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BFI Automation 2.0L Original Operating Instructions

Flame scanner for fibre optic cable
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Original Operating Instructions
Flame Scanner for fibre optic cable
(OE-Converter)
Type:
Document:
Dipl.-Ing. Kurt-Henry Mindermann GmbH
D-40883 Ratingen Germany
Telephone +49 (2102) 9682-0 · Facsimile +49 (2102) 9682-42
http://www.bfi-automation.de
2.0L
BA 2.0L EN Rev.3
BFI Automation
Eggerscheidter Strasse 57

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Summary of Contents for BFI Automation 2.0L

  • Page 1 Original Operating Instructions Flame Scanner for fibre optic cable (OE-Converter) Type: 2.0L Document: BA 2.0L EN Rev.3 BFI Automation Dipl.-Ing. Kurt-Henry Mindermann GmbH Eggerscheidter Strasse 57 D-40883 Ratingen Germany Telephone +49 (2102) 9682-0 · Facsimile +49 (2102) 9682-42 http://www.bfi-automation.de...

  • Page 3: Table Of Contents

    Content General aspects Introduction Warning notes Copyright protection Disposal information Warranty Obligation of the operating company Liability disclaimer Declaration of conformity Address of the manufacturer Safety Intended use Requirements on persons Safety instructions Safety devices 2.4.1 Fundamental aspects 2.4.2 Safety devices on the flame scanner Safety instructions in case of maintenance and troubleshooting 2.5.1 Fundamental aspects...
  • Page 4 Content Description Functional description Operation of the flame scanner Test of the flame scanner Maintenance and servicing Failures Order data Accessories 10-1...

  • Page 5: General Aspects

    General aspects General aspects Introduction These operating instructions are a helpful guide for ensur- ing the successful and safe operation of the flame scan- ner. They contain important information on how to operate the system safely, correctly and efficiently. Observing the operating instructions will help to prevent hazards, reduce costs of repair and downtimes and increase the reliability and life of the device.

  • Page 6: Warning Notes

    General aspects Warning notes The following warning notes are used in these operating instructions: This warning level indicates an imminent hazardous situa- tion. If the hazardous situation is not prevented, this will result in death or severe injury. Follow the instructions that accompany this warning to prevent the risk of death and severe personal injury.

  • Page 7: Copyright Protection

    These operating instructions have to be treated as confi- dential. They may only be used by authorised staff. Ac- cess by third parties may only be granted upon written agreement of BFI Automation. All documents are protected in keeping with the German copyright law.

  • Page 8: Warranty

    • non-performance of specified maintenance work It is recommended that the operator of the device con- cludes a service contract with BFI Automation. This guar- antees that the device is regularly checked by our service staff and ensures that any required wearing and spare...

  • Page 9: Obligation Of The Operating Company

    General aspects Obligation of the operating company The flame scanner may cause hazards if it is operated in- appropriately or in an improper condition. The operating company is under the obligation to operate the machine in proper state only. The operating company has to secure hazardous areas that exist between BFI devices and the customer's own equipment.

  • Page 10: Liability Disclaimer

    BFI Automation for consequential damages. BFI Automation is liable for possible errors or omissions with the exclusion of additional claims entered into in the framework of the warranty obligations conceded to in the contract.

  • Page 11: Declaration Of Conformity

    This declaration of conformity of the European Communi- ties is the result of an examination of the TD Department of BFI Automation in accordance with the European Standards. If the system will be changed without our ap- proval this declaration will become invalid.

  • Page 12: Address Of The Manufacturer

    General aspects Address of the manufacturer BFI Automation Dipl.-Ing. Kurt-Henry Mindermann GmbH Eggerscheidter Strasse 57 D-40883 Ratingen Germany Tel. +49 (2102) 9682-0 Fax. +49 (2102) 9682-42 Email: info@bfi-automation.de Internet: www.bfi-automation.de...

  • Page 13: Safety

    Safety Safety Intended use The flame scanner shall be used exclusively to detect flames in combination with a suitable flame amplifier and fibre optic cable. The flame scanner, flame amplifier and fibre optic cable together constitute a complete flame am- plifiering system for burners with a random capacity and random fuels in single and multiple burner systems.

  • Page 14: Requirements On Persons

    Safety Requirements on persons Work on/with the device may only be performed by per- sons authorized to do so based on their training and quali- fication. Furthermore, such persons have to have been commissioned by the operating company. Do not allow any persons who are being apprenticed, educated, instructed or on a general training programme to work on the device without the constant supervision of an experienced person.

  • Page 15: Safety Instructions

    Safety Safety instructions The following instructions on accident prevention have to be observed when operating the flame scanner. Only operate the device if it is in a proper state ! • Do not remove or disable safety devices. • Check for externally noticeable damage and defects prior to using the device ! Immediately notify the ap- propriate authority/person of any changes that occur (including changes in operating performance).

  • Page 16: Safety Devices

    Safety Safety devices 2.4.1 Fundamental aspects Check the safety equipment and locking devices on the device for safe operational condition. Only operate the device if all safety devices are present and enabled. The operating company or operator of the flame scanner is responsible for the proper operation of the device.

  • Page 17: Safety Instructions In Case Of Maintenance And Troubleshooting

    • Operating and auxiliary materials as well as exchanged parts have to be disposed of in a safe and eco-friendly way. • Spare parts supplied by BFI Automation or approved of by BFI Automation only may be used.

  • Page 18: Electrical / Electronic Devices

    Safety 2.5.2 Electrical / electronic devices Danger to life caused by electrical current! Contact with live wires or components presents a danger to life ! Prior to any work on the electrical equipment, disconnect the flame amplifiering system from the power supply net- work ! In keeping with the electrical regulations, work on electri- cal / electronic parts / components may only be carried...

  • Page 19: Testing In Keeping With The German Workplace Safety Ordinance (Betrsichv)

    Safety 2.5.3 Testing in keeping with the German Work- place Safety Ordinance (BetrSichV) In case of the coupling or installation of devices from vari- ous manufacturers or suppliers, the operating company has to carry out a precise test, prior to start-up, in keeping with the German Workplace Safety Ordinance (BetrSichV) in force and the applicable electrical regulations.
  • Page 20 Safety...

  • Page 21: Technical Data

    Technical data Technical data General characteristic features • Self-control to verify flawless function of the de- vice in keeping with European standard EN298:2012. • Two spectral bands separately adjustable • Selective amplifiering of gas and oil firing sys- tems • Si and PbS sensor •...
  • Page 22 Technical data (temporary up to +570 °F) Fibre optics connector M30 outer thread, metric Sighting tube connection 1“ internal thread ISO 228 of SKL Electrical connection Standard dustproof plug-type connector Ex-housing Cabling chamber Cable length max. 500 m (KW5) Housing dimension Standard housing 122 x 120 x 80 mm Ex-housing...

  • Page 23: Weight

    For adjust- ment of the potentiometer remove the cap of the OE-Converter housing. The flame scanner type 2.0L has been fitted with two potentiometers. The inner potentiometer (near board center) is used to set the PbS sensor for the spectral range 1050 - 2700 nm.

  • Page 24: Device Design - Block Diagram Of The Flame Scanner

    Technical data Device design - block diagram of the flame scanner 1 – 5 pin number in the Harting plug J pulse shaper A system shutter puls K output stage B electronic shutter L signal output D pre-amplifier M signal GND E mixing stage N power supply F band pass...

  • Page 25: Transport, Installation And Connection

    Observe the legal stipulations and adjustment in- structions of the plant operator ! Scope of delivery • Flame scanner 2.0L • Operating instructions BA 2.0L EN • Connection cable (optional) • Harting connector set (set) and/or complete • Ball flange (optional) •...

  • Page 26: Packaging

    Transport, installation and connection Packaging The flame scanner is shipped in different packaging materials. The most frequently used packaging materials are cardboard and plastics (foils, foamed material). Packaging has to be disposed of in an environmen- tally friendly way and in accordance with the rele- vant provisions on disposal.

  • Page 27: Space Requirement

    Transport, installation and connection Space requirement See following illustration. Observe minimum bending radius: • Special cable KW5 70 mm • Fibre optic cable (x) 90 mm Standard housing ATEX Zone 2 II 3 G Ex nA II T4...
  • Page 28 Transport, installation and connection Ex-housing for a single flame scanner electronic Ø13 ATEX Zone 1 KEMA 08 ATEX 0123 II 2 G Ex d IIC T6 II 2 D Ex tD A21 T80°C Ex-housing for 2 or 3 flame scanner electronics Ø13 ATEX Zone 1 KEMA 08 ATEX 0123...

  • Page 29: Installation

    Transport, installation and connection Installation All installation and connection work may be carried out by qualified and approved specialist staff only ! The legal regulations as well as adjustment instruc- tions of the plant operator have to be observed ! Automation technology for your future Type...
  • Page 30 Transport, installation and connection The best setting results when a large visual field is achieved. Danger of injuring the eyes by infrared and ultravio- let radiation and penetrating gases when checking the flame visually ! Wear filtering protective glasses ! Vision images of the optical adjustment device correct wrong...
  • Page 31 The exit of hot gas after removal of the SKL- probe is prevented, ensuring further cooling and purging of the arrangement. The entire mechanical peripheral system can be supplied by BFI Automation. Aut omation tec h n olo g y f or yo u r fut ure Ty pe Ser.-No.:...

  • Page 32: Company Adjustment Of The Flame Scanner

    Transport, installation and connection 4.6.1 Company adjustment of the flame scanner Danger to life caused by combustion or explosion ! In case of incorrect installation or adjustment, un- controlled combustion or explosions may be caused Observe the adjustment instructions of the plant op- erator ! Adjustment work may be carried out only by quali- fied and approved specialist staff !

  • Page 33: Adapting The Flame Scanner To The Fuel

    Transport, installation and connection 4.6.2 Adapting the flame scanner to the fuel Danger to life caused by combustion or explosion ! In case of incorrect installation or adjustment, un- controlled combustion or explosions may be caused Observe the adjustment instructions of the plant op- erator ! Adjustment work may be carried out only by quali- fied and approved specialist staff !

  • Page 34: Connection

    Transport, installation and connection Connection 4.7.1 Electrical connection for standard housing (ATEX Zone 2) Danger to life caused by electrical current ! The safety instructions and local safety regulations have to be observed during connection ! For connection data, please refer to the chapter ti- tled "Technical data"...

  • Page 35: Laying The Special Cable Kw5 For Standard Housing (Atex Zone 2)

    Transport, installation and connection Prior to the connection of the flame scanner, ob- serve the separate operating instructions of the flame amplifier (System 3000 / 4000) ! 4.7.2 Laying the special cable KW5 for stan- dard housing (ATEX Zone 2) No contact chamber may remain bare ! All contact chambers in the contact insert have to be fitted with crimp contacts !

  • Page 36: Electrical Connection For Ex-Housings (Atex Zone 1)

    Transport, installation and connection 4.7.3 Electrical connection for Ex-housings (ATEX Zone 1) Danger to life caused by electrical current ! The safety instructions and local safety regulations have to be observed during connection ! For connection data, please refer to the chapter ti- tled "Technical data"...

  • Page 37: Laying The Special Cable Kw5 For Ex-Housing (Atex Zone 1)

    Transport, installation and connection 4.7.4 Laying the special cable KW5 for Ex- housing (ATEX Zone 1) The outer braided shield shall be clamped between clamp collar I & II on the scanner side. Assembly: First the cable and the clamp collars must be fixed with screwed cap I.

  • Page 38: Storage

    Transport, installation and connection Storage Do not unpack any packed flame scanners and ac- cessories. The following conditions apply to storage: • Store in a dry place. Maximum relative humidity 60 %. In addition, It has to be assured that the floor in the storage area will remain dry through- out the storage period.

  • Page 39: Description

    Description Description Functional description The flame scanner 2.0L operates on the basis of the spectral analysis method of the UV-VIS and IR flame ra- diation analysis. The flame radiation will be coupled via the lens of the SKL-probe into the fibre optic cable and transfered to the semi conductor sensor.
  • Page 40 Description...

  • Page 41: Operation Of The Flame Scanner

    Operation of the flame scanner Operation of the flame scanner For the operation of the flame scanner, please observe the separate operating instructions of the flame amplifier. The flame scanner is scheduled for the operation with a fibre optic cable. Observe separate operating instruction of the fibre optic cable.
  • Page 42 Operation of the flame scanner...

  • Page 43: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing The flame scanner requires no maintenance. For cleaning, use a moist cloth to wipe the housing from the outside only.
  • Page 44 Maintenance and servicing...

  • Page 45: Failures

    Failures Failures Problem: Display: Cause: Remedy: No flame - ON No analogue Flame amplifier Check power supply signal after the signal is not operational Check fuse F101 (F 0.8 amps) burner has LED RF OFF Replace flame amplifier been started LED RM OFF Check electrical connection LED time I /...
  • Page 46 Failures...

  • Page 47: Order Data

    Order data Order data Flame scanner 2.0L is available from BFI Automation GmbH under the following order data: Flame scanner with standard housing ATEX Zone 2 Type Material-No. OE-Converter 2.0 L S 507.L Single flame scanner prepared for Ex-housing ATEX...
  • Page 48 Order data...

  • Page 49: Accessories

    Accessories Accessories Material-No. Swivel mount 1“ with 2“ flange- 6590-9020-01 plate 3-way-valve 1“ B 520 Heating insulator 1“ B 512.1 Double nipple 2 x 1“ outer thread B 500 Special cable KW5 6060-0560-65 Optical alignment device P 106.L BFI 235 LWL Scanner head SKL IR S 710 Fibre optic cable X-IR...
  • Page 50 Accessories 10-2...
  • Page 51 Accessories 10-3...
  • Page 52 Accessories More information about BFI Automation and our products you find under: Product catalog Download under http://www.bfi-automation.de/download/bfi_pk_en_digi.pdf with QR-Code Image brochure Download under http://www.bfi-automation.de/download/image_en.pdf with QR-Code © BFI Automation 2014 10-4...

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