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Summary of Contents for EKKO EP18D Series
- Page 1 The Specification EP18D Series –Walkie Pallet Jack Note: Before using must read this manual and the various warning label! EKKO Material Handling Equipment Manufacturing, Inc.
- Page 2 Introduction In order to meet the needs of the national environmental protection request, To reduce industrial pollution and improve productivity, we develop new series of SL15GF walkie Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck, they are especially suitable for cargo loading and unloading, handling, stacking, etc of food, bank, light textile, station, port, logistics and other enterprises.
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Page 3: Table Of Contents
Contents 1.The Introduction ......................1 Modification..........................2 2.Proper usage........................2 3.1 Model Overview........................ 3 3.Introduction of the product..................3 4.Operating principle ......................5 5.1Running system........................6 5.Operating principle ......................6 5.2 Steering system......................... 6 5.3 Braking system........................6 5.4 Operating System ......................8 5.5 Electric System........................ -
Page 4: The Introduction
1.The Introduction EP18D is a walkie type electric pallet truck. It adopts the advanced structure such as ring rod lifting system and new ac controller, at same time it is equipped with high quality motor, lithium battery and pump station motor. It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance. -
Page 5: Modification
2.Proper usage Please use the electric pallet truck accord to this specification. This is a walkie type electric pallet truck with autonomous control, lifting and lowering is controlled by the handle button. Improper use may cause personal injury or machine damage. -
Page 6: Model Overview
3.Introduction of the product 3.1 Model Overview This specification is for EP18D series 4000LBS walkie type electric pallet truck（Herein after referred to as “Truck”）. The type is“EP18D—18, which load capacity is1.8T-4000LBS” meets the requirement of JB/T8452-1996《Battery forklift model establishment method》. - Page 7 EP18D Mode Electric Lift Electric Drive (lbs) 4000 Load Capacity (in) Load center distance (in) Wheel base Lowered fork height (in) (in) Lifting height (in) 67.2 Overall length (in) 27.5 Overall width Fork size (in) 2/6/48 Outside distance of fork (in) (in) Turning radius...
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Page 8: Operating Principle
4.Operating principle With battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet fork lift, etc. 1.Switch for lifting and lowering 2. Switch for driving 3.Belly switch 4.Horn... -
Page 9: Running System
5.Operating principle 5.1Running system It is battery provides energy storage and the frequency conversion system converts direct current to alternating current that make the truck walk. Walking speed is achieved by variable frequency control of motor speed and controlled by the accelerator. Gear box in the factory has been posited enough gear lubricating oil. - Page 10 The handle moves up and down to the braking area (' B ') and the vehicle brakes. If the handle is released, the handle automatically moves to the upper braking area (' B ') and the vehicle stops until it stops. Belly switch (3) can prevent the operator will be squeezed, when vehicles are ...
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Page 11: Operating System
5.4 Operating System The main working part of truck is fork, which are used to carry the pallet or cargo transportation and short distance transportation. The operating handle controls stretch of oil cylinder, and the pump station provides pressure oil. 5.5 Electric System The electrical system includes walking and operation control. -
Page 12: Electrical Schematic Diagram
on the valve block. This model of the hydraulic system pressure can only be adjusted on the valve block, has been debugging good, before they go out after they leave the our company after-sales personnel or professional maintenance personnel are strictly forbidden to adjust themselves, so as to avoid safety accident. -
Page 13: Hydraulic Schematic Diagram
7.Hydraulic Schematic Diagram... -
Page 14: Operating Instruction
8.Operating Instruction Before operation, please be familiar with the function of each switch/button on the instrument panel. 8.1 Start, run and parking: 1).Insert the key into the key switch, turn to the right, pull the emergency power safety switch up, open the control circuit. 2).Forks rise above ground about 10 cm 3).Open the travel switch slowly, till the requested speed 4).Any fault of the truck happening during operation, need to cut off the power immediately,... -
Page 15: The Usage Of Horn Button
8.3 The usage of horn button. Press the horn button in the center of handle to notify people around. 8.4 Battery capacity indicator The stacker battery capacity indicator has electricity capacity display function. 8.5 Handling stacking operation 1). How to transport the goods pile on weight Will forklift drive to the front of the items which need to carry slowly , make fork parallel to the ground, lifting the fork to height, it can be inserted into the freight insert goods fork and move forward slowly, when the goods completely inserted into the goods after parking and... -
Page 16: Maintenance
9.Maintenance The parts on the vehicle, especially safety devices, shall not be modified without permission, and the driving speed of the vehicle shall not be changed. All parts supplied by the original manufacturer are subject to strict quality inspection. To ensure the safety and reliability of the vehicle, please use the original accessories. -
Page 17: Daily Maintenance
manufacturer. When replacing wheels, ensure that the stacker is levelled as delivery state(wheels must be replaced in pairs, i.e. replace right wheel together with left one). Lifting chain and rollers: Chain and rollers will be worn quickly without good lubrication. Perform periodic lubrication according to following maintenance table. - Page 18 (In initial 50 – 100 working hours or after two months) — Check the nuts on the wheels, and tighten them if necessary. — Check the hydraulic components for leakage, and tighten them if necessary. —Replace the hydraulic filter.
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Page 19: Maintenance, Recharging And Replacement Of The Accumulator
9.4Maintenance, Recharging and Replacement of the accumulator The truck must be parked in a safe location before any operation on the accumulator. 9.4.1 Maintenance Technician Battery charging, maintenance and replacement must be operated by qualified professionals. The user manual, supply preparation and charging requirements must be carefully read before the preparation operation. - Page 20 6) Never spill any hazardous liquid or solid material on surfaces of the accumulator. When using a densimeter or a thermometer, make sure the surface is clean and clear. 7) Recharge the discharged accumulator in time. Delayed recharging may damage the accumulator.
- Page 21 Battery Charger Rated capacity： Input ： 195/265VAC Output Rated power：24V 80Ah 50/60Hz DC24V10A ： The battery's non-insulated terminal must be protected by an insulating cover. When the battery is connected and connected to the socket, the vehicle must be cut off and the switch in the closed position.
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Page 22: General Rules
The batteries should be recharged in well-ventilated areas. Make sure no metal objects placed on the accumulator. Check all cables connection and connectors for obvious defects. Observe strictly all safety instructions, e.g. replenishment of the accumulator and preparation for recharging. For safety working, the truck should be added protective cover before using. -
Page 23: Check Before Using
10.2.2 When not in use, it should be parked in a dry and ventilated garage to prevent the sun and rain, and please note: ○ 1 Turn off the electric lock, cut off the power and unplug the power plug; ○... - Page 24 operation manual. If the vehicle is pedestrian controlled, the driver must also wear safety boots while operating. 10.4.3The use of unauthorized personnel shall be prohibited: the driver shall be responsible for the vehicle during the working period, and he must prevent the unauthorized personnel from driving or operating the vehicle.
- Page 25 10.4.14 operation management: the driving speed must be adapted to local conditions. Vehicles must travel slowly when passing through curves, narrow passages, revolving doors, and in unobstructed areas. The driver must be able to visually detect sufficient braking distance between the vehicle and the vehicle in front of him, and he must always control his vehicle.
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Page 26: Repair Manual
11.Repair Manual... -
Page 27: Malfunction Analysis
11.1 Malfunction analysis If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2 preparation work before repair In order to prevent accidents that may occur during the repair and maintenance operation, the following preparations must be completed: -- park the vehicle safely. - Page 28 - press the emergency stop switch to unplug the battery connector. 11.3 check the oil including hydraulic oil Prepare the vehicle for repair and maintenance. Open the cover of the electrical box. Check the amount of hydraulic oil in the oil tank. When checking the hydraulic oil, the fork and frame must be lowered to the minimum.
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