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Turner Designs TD1000C Manual

Oil in water monitor
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TD1000C™
OIL IN WATER MONITOR
PN 101687
REV G

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Summary of Contents for Turner Designs TD1000C

  • Page 1 TD1000C™ OIL IN WATER MONITOR PN 101687 REV G...

  • Page 3: Table Of Contents

    Table of Contents 1 INTRODUCTION 1.1 Symbols 1.2 Revision History 1.3 Contact Information 2 SPECIFICATIONS 3 INSTALLATION 3.1 Pre-Installation/Installation 3.2 Required Tools & Accessories 3.3 Monitor Location 3.4 Sampling Point 3.5 Mechanical Connections 3.6 Electrical Connections 4 START-UP 4.1 Start-Up Procedure 5 CALIBRATION 5.1 Cell Condition Calibration Procedure 5.2 Fluorescence Calibration Procedure...
  • Page 4 APPENDIX A: INSTALLATION CHECKLIST APPENDIX B: CONFIGURATION RECORD APPENDIX C: TD1000C™ COMPONENT FUNCTIONS APPENDIX D: TROUBLESHOOTING D.1 Diagnostics D.2 Service Assistance D.3 Troubleshooting Guide D.4 TD1000C™ TROUBLESHOOTING WORKSHEET GENERAL INFORMATION: PHYSICAL INSPECTION: RECORD TD1000C™ SYSTEM VALUES APPENDIX E: ALARMS E.1 Alarm Delay E.2 Alarm Activation...

  • Page 5: Introduction

    SYMBOLS The following symbols are used to call attention to specific types of information. A warning to use caution! In some instances, personal injury or damage to the TD1000C™ may result if these instructions are not followed properly. An explanation or information of interest.

  • Page 6: Revision History

    SPECIFICATIONS TD1000C™Oil in Water Monitor REVISION HISTORY Changes to previous versions of this manual appear in the table below. Date Revision Section/Change Description Added content specific to 26 Oct. 2012 Appendix K instruments constructed with PVC wetted parts. CONTACT INFORMATION Turner Designs Hydrocarbon Instruments 2023 Gateway Blvd.

  • Page 7: Installation

    Standard plumbing and electrical tools are required for installation. • A terminal strip screwdriver is provided for making terminal strip connections. • Turner Designs Hydrocarbon Instruments recommends that stainless steel flexible tubing is used on the inlet and outlet connections to facilitate future maintenance needs.

  • Page 8: Sampling Point

    The sample outlet from the TD1000C™ should be piped to either an atmospheric drain with no back pressure or a pressurized system. Atmospheric drains must have the drain pipes terminate below the monitor.

  • Page 9: Start-Up

    Improper installation, use, application or unauthorized servicing of this equipment voids all guarantees. Turner Designs Hydrocarbon Instruments recommends installing a secondary surge arrestor, or lightning suppressor, at the main power supply to the TD1000C™, according to the manufacturer’s instructions. START-UP Before start-up, the following items (not supplied with the TD1000C™) should be obtained:...

  • Page 10: Start-Up Procedure

    START-UP TD1000C™Oil in Water Monitor START-UP PROCEDURE A diagram of the screens is located in Appendix F. STEP 1 Bring sample flow to and from monitor - check for leaks in plumbing. STEP 2 Switch Main Power Switch under enclosure face to the ON position (see Figure 1).
  • Page 11 TD1000C™Oil in Water Monitor START-UP From the HOME screen, press <0> to enter/change the first System Value; Calibration Solution Value. <0> alibration olution alue • Press <0>. • Press <ENT>. • Key in appropriate Calibration Solution Value. • Press <ENT>.
  • Page 12 Record all system values in the configuration record located in Appendix B. STEP 4 During start-up, the date and time values must be set to local standards. The TD1000C™ ships with time and date set to Pacific Standard Time. The date and time values are accessed from the <¹> (clock) menu.
  • Page 13 STEP 5 Perform a site specific Cell Condition calibration. See Section 5.1 for the steps involved in performing this procedure. The TD1000C™ monitor start-up has now been completed. PN 101687 TD-1000C Oil In Water Monitor REV G...

  • Page 14: Calibration

    This section includes cell condition and fluorescence calibration procedures. CELL CONDITION CALIBRATION PROCEDURE The TD1000C™ requires a site-specific Cell Condition Calibration before placing the system online. The procedure detailed below should be used during initial start-up and periodic Cell Condition calibration requirements of the installation.
  • Page 15 TD1000C™Oil in Water Monitor CALIBRATION CELL CALIBRATION <ENT> TO START STEP 5 Press <ENT>. The monitor will display a request for ID entry (unless recently entered). PLEASE INPUT ID: Enter a valid USER ID (originally 0258) on the keypad if requested.

  • Page 16: Fluorescence Calibration Procedure

    TD1000C™Oil in Water Monitor FLUORESCENCE CALIBRATION PROCEDURE The TD1000C™ is factory calibrated for Number 6 Fuel Oil applications. Fluorescence Calibration is not required during initial start-up. If your application is a hydrocarbon other than Number 6 Fuel Oil, the factory calibration is also used, but only the calibration solution value is changed.
  • Page 17 TD1000C™Oil in Water Monitor CALIBRATION STEP 5 Press <ENT>: CALIBRATE SYSTEM <1> TO START STEP 6 Press <1>: BLANK SOLUTION Use the syringe for the blank solution to flush the flow cell with 60 mL of blank solution. Then inject another 60 mL blank solution and allow it to remain in the flow cell by leaving the syringe attached.

  • Page 18: Notes On Calibrating

    Establish a new offset value as described in Appendix F. NOTES ON CALIBRATING Calibrate TD1000C™ monitor when you have time to go through all steps without interruption (≈ 10 minutes). If the keypad is not used for 15 minutes, the monitor will automatically return to the HOME screen.
  • Page 19 Use only Turner Designs Hydrocarbon Instruments Calibration Solutions. These solutions meet strict specifications that cannot be achieved if made at the customer’s site. Use of solutions produced by other than Turner Designs Hydrocarbon Instruments may result in inaccurate fluorescence measurements.

  • Page 20: Calibration Data Screen

    CALIBRATION TD1000C™Oil in Water Monitor The entire calibration procedure must be completed to store the new values entered during calibration. CALIBRATION DATA SCREEN This screen provides a check on proper fluorescence calibration. It is accessed from the HOME screen by pressing <ENT>, then <2>. See Table 1 for default values and ranges.

  • Page 21: Cell Calibration Screens

    TD1000C™Oil in Water Monitor CALIBRATION 9. Inject 120 ml of calibration solution (flush with 60 ml, then allow portion of CALIBRATION second 60ml to remain in flow cell). Press <ENT>. LUTION 10. If the number shown is between 1-10, wait for reading to stabilize, then CAL SOLN: press <Ý>.

  • Page 22: Preventive Maintenance

    Readings should be monitored during this replacement time as small variances might occur. Refer to Appendix H for replacement plugs. A Quick Reference Guide is installed on the left face of the TD1000C™. This guide details all necessary parameter access details for both calibration and diagnostic needs.

  • Page 23: Replacement Parts

    RESPONSIBILITY FOR SAFE DELIVERY Turner Designs Hydrocarbon Instruments has done everything possible to protect this equipment from damage due to normal transportation hazards. After the product leaves the manufacturing site, responsibility for its safe handling and delivery is assumed by the transportation company handling the equipment.
  • Page 24 APPENDIX A: INSTALLATION CHECKLIST TD1000C™Oil in Water Monitor APPENDIX A: INSTALLATION CHECKLIST CUSTOMER INFORMATION: To be completed by Service Technician Customer: Date: Location: System Name: Estimated Start-up Date: Service Technician Name: Service Technician Telephone Number: Type of oil being detected: The following checklist is provided so the appropriate preparations may be made prior to equipment start-up.
  • Page 25 Sample stream must be plumbed to the monitor to deliver at a rate >0.1 L/min (0.5-4 L/min) and <100 psig [689.5 kPa(g)]. Two 0.25 in. [6.35 mm] FNPT pipe connections are provided for pipe hook-up (see Figure 6). Turner Designs Hydrocarbon Instruments recommends flex lines for the inlet/outlet connections. Ensure sampling point avoids air entrapment.
  • Page 26 APPENDIX B: CONFIGURATION RECORD TD1000C™Oil in Water Monitor APPENDIX B: CONFIGURATION RECORD Date Configured: Technician Name: System Name: System S/N: System Value Access Keys Range Value Cal Solution. Value: <HOME> <0> 0.000-998 Offset Value: <HOME> <1> 0.000-999 High Signal Value: <HOME>...
  • Page 27 APPENDIX C: TD1000C™ COMPONENT FUNCTIONS APPENDIX C: TD1000C™ COMPONENT FUNCTIONS The TD1000C™ provides the following functions: Activation of an AC relay based upon a High Signal Alarm set point. Activation of a DC output for a cell condition % reading below the Cell Threshold % set point.
  • Page 28 APPENDIX D: TROUBLESHOOTING A Quick Reference Guide is installed on the left hand face of the TD1000C™. This guide details all necessary parameter access details for both calibration and diagnostic needs. The TD1000C™ utilizes aspects of optics, chemistry, and electronics in its operation; therefore it is important to collect all diagnostic data first.
  • Page 29 RAW: xxx FS%: xx Raw: The “raw” signal output from the monitor’s light detector. This is the output the TD1000C™ uses (in conjunction with the Cal Solution Value, Offset and Temperature Correction %) to arrive at the readout on the HOME screen. It can be used to diagnose problems with the monitor. For example, if the HOME screen always reads zero, and the raw reading is also zero, there may be an optics problem.
  • Page 30 Cal Std: This is the stored “Cal Std” taken during the calibration procedure. For definitions, ranges, and default values of these items, see Appendix F. D.2 Service Assistance The experienced technical staff of Turner Designs Hydrocarbon Instruments is available to assist you in troubleshooting the TD1000C™ instrument. Turner Designs Hydrocarbon Instruments Telephone USA: +1 559 253 1414 E-mail: service@oilinwatermonitors.com.
  • Page 31 TD1000C™Oil in Water Monitor APPENDIX D: TROUBLESHOOTING Improper installation, use, application or unauthorized servicing of this equipment voids all guarantees. D.3 Troubleshooting Guide Ensure that all alarms have been addressed prior to proceeding with troubleshooting. Proceed with the POSSIBLE CAUSES and SOLUTIONS in numerical order.
  • Page 32 APPENDIX D: TROUBLESHOOTING TD1000C™Oil in Water Monitor SYMPTOM POSSIBLE CAUSE SOLUTION HOME screen reads zero. System Values incorrectly set Make sure valid System Values were entered. Screen blank or black. LCD contrast too high or too low If screen is blank, adjust contrast...
  • Page 33 TD1000C™Oil in Water Monitor APPENDIX D: TROUBLESHOOTING GENERAL INFORMATION: Monitor Serial No.: (Tag is located on the left hand side of the instrument.) Field Contact Name: Field Contact Phone: Description of Symptoms: Date/Time Symptoms Started: Describe Any Physical Damage To Monitor: Date of Last Calibration: (Press <ENT>...
  • Page 34 APPENDIX D: TROUBLESHOOTING TD1000C™Oil in Water Monitor RECORD TD1000C™ SYSTEM VALUES System Value Value Access Keys Cal Solution. Value <HOME> <0> Offset Value <HOME> <1> High Signal Alarm <HOME> <2> 4 mA Output <HOME> <3> 20 mA Output <HOME> <4>...
  • Page 35 APPENDIX E: ALARMS APPENDIX E: ALARMS Alarms have been built into the TD1000C™ to warn about conditions relating to fluorescence levels and internal instrument functions. Two general types of alarms exist: System Function Alarms: Fluorometer (F-A), Cell Threshold (C-C), High Temp (H-T) and No Flow (N-F) alarms.
  • Page 36 No Sample Flow (N-F): If there is a problem with the sample flow lasting for the 10 minute delay period, a N-F alarm will be displayed. The TD1000C™ is factory configured with a jumper wire between connections “E” and “F” on the wiring termination connections block. Confirm the jumper wire is terminated correctly.
  • Page 37 Press <Ý> from the HOME screen to access the diagnostic screens (refer to Table 4, for default values). If the LED displays OFF and there is power to the monitor, contact your Turner Designs Hydrocarbon Instruments representative or Turner Designs Hydrocarbon Instruments at +1 559 253 1414.
  • Page 38 Hydrocarbon Instruments to determine calibration solution values for different oil applications. The value is printed on the label of the calibration solution and listed in Table 4. The TD1000C™ is calibrated from the factory for Number 6 Fuel Oil applications.
  • Page 39 0258. The MASTER ID is required to view or change the USER ID. To change the USER ID, contact your Turner Designs Hydrocarbon Instruments representative or Turner Designs Hydrocarbon Instruments Technical Support at +1 559 253 1414 for assistance with the Master ID.
  • Page 40 APPENDIX F: SYSTEM VALUE PARAMETERS TD1000C™Oil in Water Monitor REF: X.XXXV Set output to a desired 20 mA Output level of fluorescence REF CAL: XXX.XV Change User ID To change user ID FL: XXX.XV Reports current AC/ CAL TEMP: XX.XC...
  • Page 41 TD1000C™Oil in Water Monitor APPENDIX F: SYSTEM VALUE PARAMETERS Time and Date <0> to 01/01/07 <5> ¹ 07:30:55AM Hour: 7 New: AM/PM: <ENT> to toggle Min: 20 New: Month: 4 New: Date: 14 New: Year: 7 New: PN 101687 TD-1000C Oil In Water Monitor...
  • Page 42 APPENDIX G: SOFTWARE/KEYPAD FUNCTIONS TD1000C™Oil in Water Monitor APPENDIX G: SOFTWARE/KEYPAD FUNCTIONS The monitor has a software interface that simplifies calibration and the changing of monitor values. The following descriptions of the software functions will help provide a better understanding of the monitor and its operation.
  • Page 43 The <HOME> key takes the user back to the HOME screen without having to use the <ESC> key. G.2.6 Diagnostics Key The <Ý> has the function of providing access to the TD1000C diagnostic information. Once in the diagnostic screens, use <ENT> or <ï> to navigate forward and backward through the screens.
  • Page 44 Master ID, different from the User ID, is required to view or change the User ID. To change the User ID, contact your Turner Designs Hydrocarbon Instruments representative or Turner Designs Hydrocarbon Instruments Service Department at +1 559 253 1414 for assistance with the Master ID.
  • Page 45 Calibration Solution 101687 Operation Manual Mounting back panel with inlet/outlet valves TD1000C™ replacement parts can be obtained from your Turner Designs Hydrocarbon Instruments representative or by calling Turner Designs Hydrocarbon Instruments at +1 559 253 1414. Common Replacement Parts: Part Number...
  • Page 46 Sample Cell Emission Filter Light Detector The TD1000C™ electronics and a highly sensitive light detector allow oil to be detected from the parts- per-million (ppm) to parts-per-billion (ppb) range. Light Source The TD1000C™ utilizes a LED light source to emit photons over a wavelength range tailored to the application.
  • Page 47 TD1000C™Oil in Water Monitor APPENDIX J: FIGURES APPENDIX J: FIGURES Figure 1 Front View PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 48 APPENDIX J: FIGURES TD1000C™Oil in Water Monitor Figure 2 Bottom View TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 49 TD1000C™Oil in Water Monitor APPENDIX J: FIGURES Figure 3 Left View PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 50 APPENDIX J: FIGURES TD1000C™Oil in Water Monitor Figure 4 Right View TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 51 TD1000C™Oil in Water Monitor APPENDIX J: FIGURES Figure 5 Back View PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 52 APPENDIX J: FIGURES TD1000C™Oil in Water Monitor Figure 6 Electrical Installation TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 53 TD1000C™Oil in Water Monitor APPENDIX J: FIGURES Figure 7 Electrical Installation 2 PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 54 APPENDIX K: FIGURES–PVC WETTED PARTS TD1000C™Oil in Water Monitor APPENDIX K: FIGURES–PVC WETTED PARTS Figure 8 Front View (PVC Wetted Parts) TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 55 TD1000C™Oil in Water Monitor APPENDIX K: FIGURES–PVC WETTED PARTS Figure 9 Bottom View (PVC Wetted Parts) PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 56 APPENDIX K: FIGURES–PVC WETTED PARTS TD1000C™Oil in Water Monitor Figure 10 Left View (PVC Wetted Parts) TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 57 TD1000C™Oil in Water Monitor APPENDIX K: FIGURES–PVC WETTED PARTS Figure 11 Right View (PVC Wetted Parts) PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 58 APPENDIX K: FIGURES–PVC WETTED PARTS TD1000C™Oil in Water Monitor Figure 12 Back View (PVC Wetted Parts) TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 59 TD1000C™Oil in Water Monitor APPENDIX K: FIGURES–PVC WETTED PARTS Figure 13 Electrical Installation (PVC Wetted Parts) PN 101687 TD-1000C Oil In Water Monitor REV G Operation Manual...
  • Page 60 APPENDIX K: FIGURES–PVC WETTED PARTS TD1000C™Oil in Water Monitor Figure 14 Electrical Installation 2 (PVC Wetted Parts) TD-1000C Oil In Water Monitor PN 101687 Operation Manual REV G...
  • Page 61 De-Ionized (DI) water: also known as demineralized water, is water that has had its mineral ions removed. Desiccant: a drying agent. Diagnostics Key: the <Ý> key. It has the function of providing access to the TD1000C™ diagnostic information. PN 101687 TD-1000C Oil In Water Monitor REV G...
  • Page 62 GLOSSARY TD1000C™Oil in Water Monitor Diskette Key: the <Í> key. It causes the message “CONNECT TO SERIAL PORT” to be displayed on the LCD. The key has no other functionality but reminds the user that if he wishes to electronically log data, he must connect the monitor to a computer via the internal serial port.
  • Page 63 TD1000C™Oil in Water Monitor GLOSSARY High Temperature (H-T): an alarm indicating that the process water has exceeded 60 °C for 10 seconds. HOME screen: the primary display screen. The measurement reading, cell condition % and sample temperature are all displayed in real time on this screen.
  • Page 64 GLOSSARY TD1000C™Oil in Water Monitor Numerical keys: the 10 numerical keys labeled 0 through 9 on the keypad. These keys are used to enter numerical values as necessary to operate the monitor. Offset Value: a value that corrects the fluorescence measurement to account for the fluorescence of the non-contaminated process water.
  • Page 65 System Function Alarms: function alarms related to the system status. These alarms include the Fluorometer (F-A), Cell Threshold (C-C), High Temp (H-T) and No Flow (N-F) alarms. TD1000C™ Monitoring System: the system consisting of the TD1000C™ monitor, calibration kit, calibration solution, operation manual and the mounting back panel with inlet and outlet valves.

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