Mityvac MV5525 Manual

STEM COMPRESSION TESTER
P/N MV5525
Always read instructions carefully prior to use.
General Description
The Mityvac Stem Compression Tester measures how much
pressure a cylinder of the engine will produce. The dial face
of the tester gauge has three scales of measure, pounds per
square inch (psi), bar and kilograms per centimeter squared
(kg/cm .)
To test the compression level of a given cylinder, thread the
Compression Test Hose Assembly into the spark plug hole of
the cylinder to be tested.
The Mityvac Stem Compression Tester can perform two tests,
the dry compression test and the wet compression test. The
result of performing these tests will provide an indication of the
condition of the piston rings, the cylinders, and valve-train.
Precautions & Diagnostic Notes:
WARNING: DO NOT use the ignition switch during the
compression test on any fuel injected vehicles. Use of
a remote starter switch to crank the engine is recom-
mended. Fuel injectors on many late model vehicles are
triggered by the ignition switch during the cranking mode,
this could result in a fire hazard or contamination of the
engines oil crankcase with fuel.
Always use eye protection when performing compression
tests.
An engine in good operating condition will produce a certain
amount of pressure in each cylinder. Normally, the cylinders
should be within 10 percentage points of one another and
within the manufacturer's specifications. The pressure should
rise smoothly on each stroke of the engine, until it reaches a
peak.
If the pressure reading fails to rise, or it remains the same
for several strokes of the engine and begins to rise, the likely
cause of the problem is a sticking valve.
If two adjacent cylinders show pressure readings of 20 or more
pounds below the other cylinder readings, suspect a blown
head gasket.
If a cylinder shows a pressure reading of 15 or more pounds
higher than the other cylinders, the probable cause is carbon
build-up inside the cylinder.
Dry Compression Test Procedures:
1. Refer to the appropriate service manual for the compres-
sion specifications specific to the engine you are testing.
2. Start engine and allow engine to run until it reaches normal
operating temperature (usually about 15 minutes.) Turn
engine OFF.
3. Install an auxiliary starter switch in the starting circuit.
4. Loosen all spark plugs approximately one turn. While wear-
ing eye protection, use compressed air to carefully remove
dirt and debris from the area around the spark plugs.
5. Remove spark plugs one at a time, marking the number of
the cylinder they were removed from and place them on a
clean flat surface. This will aid you in identifying problem
cylinders, by allowing the comparison of spark plug appear-
ance to the compression level of a given cylinder.
NOTE: When testing engines with two spark plugs per
cylinder, it is only necessary to remove the spark plugs
located on the exhaust side.
6. On vehicles with standard distributors, disconnect the coil
wire (high tension lead) from the distributor cap and secure
it to a suitable ground or disable the ignition by disconnect-
ing the positive (BAT) terminal from the ignition coil.
7. On vehicles with a distributorless ignition, disable the igni-
tion system by removing the electronic ignition (control)
module fuse or disconnect the crank angle sensor.
NOTE: Refer to the appropriate service manual to
determine which fuse or component to temporarily
remove or disconnect.
8. Remove air cleaner from carburetor or throttle body and
secure throttle linkage in wide-open throttle (WOT) position.
NOTE: NEVER place anything inside the throttle body;
damage to the fuel injector(s) could result. On vehicles
equipped with port fuel injection, remove throttle link-
age covers (as necessary) and secure throttle linkage
in the wide-open throttle (WOT) position.
9. Crank engine several times to ensure removal of any
foreign matter that may have fallen into the cylinders during
preparation for test.
10. Insert end of the universal rubber adapter into spark plug
hole of the cylinder to be tested and hold firmly in position.
11. Connect test hose to gauge assembly (using Quick-Discon-
nect Coupler.)
12. Crank the engine at least five compression strokes or until
the pressure reading stops increasing on gauge.
13. Read the pressure level in the gauge and record reading
along with the cylinder number being tested. Example: #1-
150 psi, #2-145 psi, etc.
14. Repeat this test on each cylinder. If any of the cylinder
readings are found to be low or uneven, perform wet com-
pression test.
15. When compression test is complete, return the spark plugs
to their respective cylinders, the throttle and ignition com-
ponents to their normal positions.
Wet Compression Test Procedure
CAUTION: DO NOT perform the wet compression test on
any diesel engine. The higher compression in a diesel en-
gine may cause engine damage or injury to the technician.
The wet compression is a way to remove the influence of the
piston rings, pistons and cylinders from the compression test.
After completing the dry compression test, squirt approximately
one teaspoon of engine oil into the spark plug holes and crank
engine several times to seal piston rings. Repeat the above
listed steps of the dry compression test.
NOTE: If the readings during the wet compression test
are greater, then air is leaking around worn or damaged
piston rings. If the reading is approximately the same for
both wet and dry tests then the valves, valve lifters or the
camshaft lobes are worn. Any low reading of cylinder com-
pression indicates worn or damaged parts.