Related Manuals for Wenglor EtherCAT ZAI02CN0x
Summary of Contents for Wenglor EtherCAT ZAI02CN0x
- Page 1 ZAI02CN0x Connection Boxes Operating Instructions Available as PDF file only Revision level: 14.07.2016 Version: 2.0.0 www.wenglor.com...
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Page 2: Table Of Contents
Table of Contents General ..............................4 Information Concerning these Instructions ..................4 Explanations of Symbols ........................4 Limitation of Liability ..........................5 Copyrights ............................. 5 For Your Safety ............................6 Use for Intended Purpose ........................6 Use for Other than the Intended Purpose .................... 7 Personnel Qualifications ........................ - Page 3 Detailed Description of the Object Directory for EtherCAT ..............23 Communication Profile Area ....................... 23 Device Profile Area ..........................24 Manufacturer-Specific Area ......................... 25 Device status ............................26 Port Allocation ............................. 26 EtherCAT State, Machine ........................26 Web-Based Configuration ........................27 Accessing the Administration Interface ....................27 Overview Page ............................
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Page 4: General
• Local accident prevention regulations and national work safety regulations must be complied with as well. • The product is subject to further technical development, and thus the information contained in these oper- ating instructions may also be subject to change. The current version can be found at www.wenglor.com in the product’s separate download area. -
Page 5: Limitation Of Liability
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating instruc- tions, unless wenglor was verifiably aware of such errors at the point in time at which the operating instruc- tions were prepared. -
Page 6: For Your Safety
2. For Your Safety 2.1 Use for Intended Purpose Connection Boxes Connection Boxes are used to reduce wiring effort in systems with many sensors/actuators, and to link them to an Industrial Ethernet network. The digital inputs and outputs can be addressed and evaluated directly via the network. -
Page 7: Use For Other Than The Intended Purpose
• The product is not suitable for use in potentially explosive atmospheres. • The product may only be used with accessories supplied or approved by wenglor, or combined with approved products. A list of approved accessories and combination products can be accessed at www. -
Page 8: Approvals And Ip Protection
2.6 Approvals and IP Protection RoHS IND. CONT. EQ. E480617 3. Technical Data Article Number ZAI02CN01 ZAI02CN02 Supply power 18 to 32 V DC Max. device current consumption * 0.1 A Max. system current consumption ** 1.8 A Temperature range -25 to 60°... -
Page 9: Housing Dimensions
The following table specifies the tightening torques of the plugs and mounting options in order to assure compliant, error-free operation: Connector Type Tightening Torque (Nm) 7/8" plug 2.2 ± 0.2 FE ground strap Connection Box mounting 4.0 ± 0.2 3.1 Housing Dimensions Connection Boxes... -
Page 10: Wiring Diagram
Socket 2 Socket 2 +24 V DC U System/Sensor +24 V DC U Digital I/O Socket 3 Socket 3 www.wenglor.com Legend Encoder A Platinum measuring resistor Encoder B Supply Voltage + not connected Digital output MIN Supply Voltage 0 V... -
Page 11: Accessory Products
3.3 Accessory Products wenglor can provide you with suitable connector technology for your Connection Box. Plug connector, 7/8", 5-pin Order number: ZAT77NN01 Suitable plug: Plug connector, 7/8", 5-pin Order number: ZAB78NN01 Suitable plug: Connecting cable, 7/8", 5-pin Order number: ZAV78R201, cable length: 2 m... - Page 12 Connecting cable, 7/8", 5-pin Order number: ZAS78R601, cable length: 10 m Suitable plug: RJ45 Plug connector, 8-pin Order number: ZAT45NN01 Suitable plug: Plug connector, M12×1, 4-pin Order number: ZAT51NN01 Suitable plug: Technical Data...
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Page 13: System Layout
Connecting cable, M12×1, 4-pin, D coded Order number: ZAV51R201, cable length: 2 m Order number: ZAV51R601, cable length: 10 m Suitable plug: Order number: ZAV51R202, cable length: 2 m Order number: ZAV51R602, cable length: 10 m Suitable plug: Connection cables M12×1, 4-pin, available in various lengths for connecting sensors/actuators. -
Page 14: Scope Of Delivery
3.5 Scope of Delivery • ZAI02CN0x • Quick-start guide • Mounting kit consisting of mounting screws, FE ground strap, washers, 7/8" and M12 cover caps and name plates for the ports 4. Transport and Storage 4.1 Transport Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally accept the package and notify the manufacturer of the damage. -
Page 15: Installation And Electrical Connection
5. Installation and Electrical Connection 5.1 System Overview 24 V e.g. Inductive Sensors ZAI02CN0x Ethernet Connection Box Order Cable Plug Description Number Length Pattern Connection cable ZAV51R201 ZAV51R601 4-pin M12×1 plug on both ends 10 m ZAV51R202 Connection cable M12×1 plug, 4-pin, RJ45 plug 10 m ZAV51R602 1 23 45... -
Page 16: Installation
Cable Plug Order Number Description Length Pattern Connection cable ZAV78R201 7/8" plug, socket, 5-pin Connector Cable ZAS78R601 10 m 7/8", socket, 5-pin Plug connector — ZAT77NN01 7/8", 5-pin, field wireable Socket connector ZAB78NN01 — 7/8", 5-pin, field wireable Description Cable Plug Length Pattern... -
Page 17: Electrical Connection
5.3 Electrical Connection • The Connection Box must be connected to 18 to 32 V DC (see “3.2 Wiring Diagram” on page 10). Power In Power Out Pin 1 Pin 1 Pin 2 Pin 2 Pin 3 Pin 3 24 V max. 9 A Pin 4 24 V max. -
Page 18: Functional Earth
Pin and port assignments for the network and the digital I/O ports are described below. 5.4.1 Industrial Ethernet Cable wenglor offers a range of preassembled Industrial Ethernet cables. In order to assure simple and reliable wiring, we recommend using out preassembled Industrial Ethernet cables. -
Page 19: Connecting Digital Sensors And Actuators
5.4.2 Connecting Digital Sensors and Actuators Function 24 V Freely programmable input/output Freely programmable input/output Unused sockets must be sealed with blanking caps (included in scope of delivery). IP 67 protection cannot otherwise be assured. Any short-circuiting at the IO pins is displayed via the website, as well as in the controller via EtherCAT. This message, which can be enabled via the device parameters, indicates that short-circuiting to ground or U Digital has occurred. -
Page 20: Diagnostics
• Shut down the machine. • With the help of the diagnostics information, analyze and eliminate the cause of error. • If the error cannot be eliminated, please contact wenglor’s support department. • Do not operate in case of indeterminate malfunctioning. -
Page 21: Led Display, Ethercat
6.1 LED Display, EtherCAT The communication status indicator is identified on the Connection Box with STATUS and MS. STATUS Designation Status Function Green off ESM state: initialization Status ESM state: PRE-operational Green blinking Green lights up once ESM state: SAFE-operational Green on ESM state: operational Red off... -
Page 22: Operation At A Controller
• The process data of the individual participants can be configured during the next step. As an example, wenglor offers brief instructions for starting up an EtherCAT device at TwinCAT® (www.wen- glor.com Product World Product Search (order number) Download General Instructions). -
Page 23: Detailed Description Of The Object Directory For Ethercat
7. Detailed Description of the Object Directory for EtherCAT 7.1 Communication Profile Area Index Sub-In- Name Data Access Default Value Actual Value / Type Right Mapped Value Range Remark 1000h 00h 00030191h See default value Device type 1008h 00h Manufacturer’s STRING RO ZAI02CN01 See default value... -
Page 24: Device Profile Area
1C00h Sync manager communication type Number of utilized sync manager chan- nels Sub-index 001 1: mailbox receive (master to slave) Sub-index 002 2: mailbox send (slave to master) Sub-index 003 3: process data out- put (master to slave) Sub-index 004 4: process data input (slave to master) 1C12h... -
Page 25: Manufacturer-Specific Area
7.3 Manufacturer-Specific Area Index Sub-Index Name Data Access Default Value Description Type Right Mapped Value Range 2010h I/O port control (see “7.5 Port Allocation” on page Highest sub-in- dex supported I/O direction 00h - FFh 0 = input pin 2 1 = output I/O direction 00h - FFh... -
Page 26: Device Status
7.4 Device status Status byte Bit position Meaning Error (active as soon as another error bit is activated) Internal device error too low digital I/O Outputs shut down (due to excessive temperature) Short-circuit at at least one output – Temperature too high Temperature too low –... -
Page 27: Web-Based Configuration
PLC or PC-based control software such as TwinCAT ® . All website settings can be entered when the product is in the Pre-OP mode. Instructions for configuration of the network parameters can be found in the “Start-Up-EtherCAT-Device” manual (www.wenglor.com Product World Product Search (“Enter the product number”) Download general instructions) in the section entitled “Displaying and Working with the Integrated Webserver”. - Page 28 Web-Based Configuration...
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Page 29: Overview Page
In order to be able to access the Connection Box’s website (in this example the ZAI02CN01), the IP address must be entered to the browser’s address line as described. Example: http://192.168.100.1 (IP address which has been selected, e.g. via TwinCAT® in the Connection Box’s EoE section) 8.2 Overview Page Language... -
Page 30: Page Layout
The Device, General overview page and the image of the connection overview are not password protected. A password prompt appears when other pages are accessed. The following user data are preset upon shipment from the factory. User name: admin Password: admin The password can be changed in the Device Settings page. -
Page 31: Device, General
Connection Box can be ordered from wenglor. Product version The product version is the Connection Box’s version number. Manufacturer The manufacturer of the Connection Box is wenglor. Description The description indicates the type of product. The product’s Industrial Ethernet interface is also displayed. Serial number The serial number can be used to trace the product back to detailed manufacturing information. -
Page 32: Device Settings
8.5 Device Settings The network settings can be displayed, the passwords of the subpages can be changed and the device can be reset via the device settings category selection. NOTE! The displayed network settings (IP address, subnet mask and standard gateway) cannot be changed in the website. - Page 33 Changing the password: An additional window appears to which the new password can be entered. NOTE! If the password is forgotten, it’s only possible to return the Connection Box to its default settings by means of a reset at the controller. Reset: The following settings are returned to their default values after activating the reset button: •...
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Page 34: Settings For Digital I/O Ports
8.6 Settings for Digital I/O Ports The Connection Box is equipped with 8 ports, each with two digital inputs/outputs. The parameters of the digital inputs/outputs are configured via the digital I/O ports page. Pins 2 and 4 can be configured as inputs or outputs. If the pin is configured as an output, it can be set manu- ally to 0 V or UB. - Page 35 NOTE! This function is not only available via the website: it can also be set via the controller for normal operation! COM fault action: This function stipulates the output function of the output pins after a network crash. Selection can be made from amongst: •...
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Page 36: Maintenance Instructions
• When cleaning with liquids, all open ports must be sealed with the protective caps intended for this purpose. 10. Proper Disposal wenglor sensoric GmbH does not accept the return of unusable or irreparable products. Respectively valid national waste disposal regulations apply to product disposal. Maintenance Instructions... -
Page 37: Appendix
Initial version of the operating instructions V1.1 2.0.0 14.07.2016 Expanded to include UL and minor adaptations V1.1 11.3 EU Declaration of Conformity The EU declaration of conformity can be found on our website at www.wenglor.com in the product’s separate download area. Connection Boxes...
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