ARCC BROMPTON User Manual
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ARCC BROMPTON User Manual

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B R O M P T O N
U S E R G U I D E

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Summary of Contents for ARCC BROMPTON

  • Page 1 B R O M P T O N U S E R G U I D E...
  • Page 2 ARCC Innovations Ltd Pampisford Road Great Abington Cambridge CB21 6AH 01223 893 290 www.arccbikes.com...

  • Page 3: Table Of Contents

    LED indicators ........................ 38 Using the e2-pod app ....................39 Using the Bluetooth controller ................43 Trouble shooting guide ....................45 Declaration of conformity ..................47 Warranty ..........................48 Warranty terms and conditions ................49 Contact us ........................52 About ARCC ........................53...

  • Page 4: Commuting Made Easier

    Complete with the ARCC e2-pod Intelligent Drive System, the iconic British manufactured Brompton folding bike will make your daily commute feel effortless. The ARCC Intelligent Drive System has been designed by ARCC Innovations to provide unique intelligent bike power. The system combines variable power levels with automatic hill/gradient compensation and launch control.

  • Page 5: Safety

    This manual contains some tips and advice for using your ARCC bike but if you are ever unsure of how to maintain your bike, please contact the retailer where you made your purchase or call ARCC for expert advice.
  • Page 6 • Do not use the bike if there is any problem with the e2-pod Intelligent Drive System. Organise for the bike to be taken to ARCC Bikes or to the retailer from which you purchased your bike, for inspection. Initial service...

  • Page 7: Warning

    Warning As with all mechanical components, bicycles are subjected to wear and high stresses. Different materials and components may react to wear or stress fatigue in different ways. If the design life of a component has been exceeded, it may suddenly fail, possibly causing injuries to the rider. Any form of crack, severe scratches or change of colouring in highly stressed areas indicate that the life of the component has been reached and it should be replaced.

  • Page 8: Component Names

    Component names Saddle Seat post Seat post clamp Torque sensor Rear wheel...
  • Page 9 Handlebars Bluetooth controller Bosch rechargeable Lithium-ion industry standard battery USB-C ports fully compliant for Frame phone charging ARCC e2-pod Brake switches Pedal 250W Motor Front wheel...

  • Page 10: Washing And Cleaning Your Bike

    Washing and cleaning your bike When cleaning your bike - electric or non-electric - do not use a jet wash or high pressure hose to clean the bike, e2-pod, battery, motor, bottom bracket or rear hub (indicated by fig.1) as this will force water inside of it, removing the grease and/or damaging any electronics, causing premature failure.
  • Page 11 Fig.1...

  • Page 12: Front Wheel Removal

    Front wheel removal Motor electrical connector 1. Locate the motor electrical connector on the bicycle forks. Pull the cable gently to remove it from the cable clips. Hold each side of the connector and pull apart in a straight line, taking special care not to twist the connectors. 2.
  • Page 13 Note you will also need to remove the front mudguard bracket from one side of the forks. Then remove the wheel from the forks. Note: if your bike doesn’t have ARCC fork supports, simply remove just the wheel nuts and washers. Note: this drive...

  • Page 14: Front Wheel Fitting

    Then fit the fork supports, washers and wheel nuts to both sides (see above). The front mudguard bracket must also be re-attached. 2. Ensure the wheel nuts are tightened to the correct torque as specified in the Brompton Owners Guide.
  • Page 15 Motor electrical connector 3. Reconnect the motor electrical connector. Ensure the arrows on each connector are aligned (as shown above) and push firmly together, taking special care not twist the connectors. When pushed fully home, the line above the arrow should be in line with the upper connector as demonstrated above.

  • Page 16: Bag Adapter Fitting

    Bag adapter fitting 1. Detach and lift the Velcro strap on the left hand side of the bag to reveal the underside of the pocket. 2. Using a pair of scissors or cutters, cut along in a straight line to make a slit/hole (approx 10mm long) in the rear of the pocket on the bottom right hand side.
  • Page 17 4. Press the adaptor firmly into the bag 3. Take the bag adaptor and slide it frame moulding until you hear a ‘click’ into the bag frame plastic moulding. indicating that it is locked into position. 5. Pass the bag adaptor cable and 6.
  • Page 18 Bag adapter fitting 8. Pull the bag pocket back to reveal 7. Next take the battery adaptor ready the bag adaptor connector. Push for connection. the two connector halves together ensuring the arrows are aligned to each other.

  • Page 20: Bag Adapter Removal

    Bag adapter removal 2. Pull back the two Velcro straps on the 1. Pull the bag pocket back to reveal underside of the bag. the bag adaptor connector. Pull the two connector halves apart. 4. Press the adaptor latch in firmly and 3.
  • Page 21 6. You can then remove the bag adaptor 5. Whilst holding the latch in push the completely. adaptor upwards. Please note, if this is stiff you may need to tap the adaptor upwards with a rubber mallet whilst pressing the latch.

  • Page 22: Bag Fitting Battery Connection

    Bag fitting Battery connection 1. Locate the bag adaptor into the slot on the front of the e2-pod and push the bag down until it clicks into place. 2. Remove the battery adaptor from the 3. Push the adaptor up the battery bag rear pocket and slide this onto the until it clicks into place.
  • Page 23 5. Place the assembled battery and 4. Press the adaptor lever downwards adaptor into the bag pocket. to lock it onto the battery.

  • Page 24: Bag Removal Battery Disconnection

    2 methods. METHOD 1 1. Hold the handle on the bag and rotate 2. Continue to lift the bag upwards until the pod lever up (anti-clockwise) whilst it’s free from the ARCC e2-pod. pulling the bag handle upwards.
  • Page 25 METHOD 2 1. Remove the battery and adaptor from 2. Press down on the adaptor and it the bag pocket, rotate the locking lever will spring downwards disconnecting towards the top of the battery. the battery. 3. The battery can be put back in the bag pocket ready for re-connecting next time the system is in use.

  • Page 26: Bottom Bracket

    Please contact ARCC or a local qualified Bike Technician if you have any problems with the bottom bracket of your bike, ensuring you provide them with the...

  • Page 27: Specification List

    Bosch Lithium Ion 36V 6.0Ah (216 Wh) Battery Bosch Lithium Ion 36V 9.0Ah (324 Wh) - Available online and in tool stores, unavailable from ARCC. Bosch AL 3640 CV professional charger or Bosch GAL3680CV 36volt Li-on 30 minute charger Mains charger Bosch AL 36100 CV professional charger for use with 9.0Ah battery - Available online and in tool stores,...
  • Page 28 Assistance controls Bluetooth controller System status indicators 2 x tri-colour LED’s Build standards Conforms to EN15194 & EN14764/BS EN ISO 4210 Frame finish Powder coated Headset Please refer to the Brompton Owners Guide Bicycle weight (inc. e2-pod) 14.5kg - 16.2kg...

  • Page 29: Using The E2-Pod

    Using the e2-pod...

  • Page 30: E2-Pod Intelligent Power

    The e2-pod Intelligent Drive System comprises of a compact, lightweight 250W geared brushless hub motor that is fitted in the front wheel. This connects via waterproof cable connectors, with a cable from the bottom bracket torque sensor to the machined aluminium pod, clamped securely on to the head tube.

  • Page 31: Technology, Meet Simplicity

    Technology, meet simplicity The e2-pod Intelligent Drive System comes with the choice of a 4.0 Ah or 6.0 Ah Bosch battery which are readily available from most tool retailers and online. The 4.0 Ah battery gives a typical range of up to 35km and the 6.0 Ah battery up to 50km.

  • Page 32: Unboxing The E2-Pod

    Unboxing the e2-pod What’s in the box: Bosch 36volt battery Dependant on your selection, you will have either a 4.0 Ah or 6.0 Ah Bosch battery supplied with your bike. Please ensure you register your battery with Bosch to obtain your two year warranty. Bosch AL3640CV 36volt Li-on charger Bosch GAL3680CV 36volt Li-on 30 minute charger For use with the 4.0 Ah and 6.0 Ah Bosch batteries.

  • Page 33: Checking And Charging The Battery

    Checking and charging the battery Battery charge status Charging the battery Press the red ‘On’ button to check Ensuring the battery cover is the battery charge. The battery is fully removed, plug the battery charger charged when the three Green LED’s into a suitable mains power socket light up.

  • Page 34: Docking The Battery

    Docking the battery 1. Holding the battery securely, locate the 2. With the battery located on the e2-pod, battery on the e2-pod and slide down until push the battery down firmly until it clicks it is in position. and locks.

  • Page 35: Removing The Battery

    Removing the battery Unlocked Locked Disconnecting the battery Unlocking the lever Rotate the lever to disconnect the (Security lock versions only) If the battery. Please note, do not use lever is locked, use the security key to excessive force on the battery unlock the lever.

  • Page 36: Switching On The E2-Pod - Power Button

    Switching on the e2-pod Power button edition 1. Place the battery onto the pod as 2. Press and hold the power button described in ‘Docking the battery’ (page located on the top of the e2-pod until 37). the LEDs flash and the battery LED illuminates.
  • Page 37 Switching on the e2-pod Magnetic keyring edition If your bike came complete with the keyring pictured below please follow these steps to turn your e2-pod on and off. Please note that you can also use your Bluetooth remote to activate the e2-pod. METHOD 1 1.

  • Page 38: Using The Usb-C Ports

    Using the USB-C ports Mobile devices can be charged via the USB-C Ports located on the side of the e2-pod. USB-C Ports are fully compliant with all USB-C compatible devices. Charging devices while the bike is being ridden When the bike is in either M or A mode, any device plugged into the USB-C port will automatically begin charging.

  • Page 39: Led Indicators

    indicators ‘A’ Status Indicators Flashing green: Drive active Please note that the assist level LEDs on the Bluetooth controller will also flash green to indicate that drive is active. Amber: Launch control selected Flashing amber (for 3 seconds): Launch control active Red: Fault detected (see trouble shooting guide) Battery Status Indicators...

  • Page 40: Using The E2-Pod App

    Using the 1. Loading Screen e2-pod app The e2-pod app works with both the Gen I e2-pod and Gen II e2-pod, and gives the user control of the e2-pod via their smart device. The app can be downloaded from the App Store on Apple devices.
  • Page 41 2. Pairing - Scanning 3. Pairing - One device found 5. Pairing - Multiple devices found 6. Pairing - Help Opens safari page iOS Confirmation - 9...
  • Page 42 8. Not Connected Screen 7. Settings Screen Automatically returns to main screen whenever Bluetooth reconnects. Code Correct 9. iOS Bluetooth Confirmation Dialogue...

  • Page 44: Using The Bluetooth Controller

    Using the Bluetooth controller The Bluetooth controller allows the e2-pod mode selection / assist level to be changed. When the Bluetooth controller is powered off or the connection between the remote and the e2-pod is lost, the e2-pod will run at half power. Bluetooth controller operation: Power/Mode selection button: Holding the power / mode selection button will turn the remote on/off.
  • Page 45 Initial Bluetooth pairing • Turn on the Bluetooth controller by pressing the power button. • With the Bosch battery located in the e2-pod, push the battery down firmly until it clicks and locks. • On the Bluetooth controller press and simultaneously hold the two assist level buttons and power mode button until the six assist level LEDs light up, then release.

  • Page 46: Trouble Shooting Guide

    Trouble shooting guide Check the battery is fully charged. Check the battery is correctly clicked into position. Ensure that the e2-pod is turned on. (Power button The e2-pod isn’t working edition) Check brake switch function. Pull each brake lever in turn, the corresponding red LED indicator should illuminate on the brake switches when the brake is applied.
  • Page 47 Place the battery into the charger for a few seconds, then remove from the charger and place the battery Continuous red light on the onto the e2-pod and wait for 5 seconds, remove the battery battery and place back onto the charger. The battery should now start to charge.

  • Page 49: Warranty

    Intelligent Drive System serial number can be found on the bottom of the e2-pod. The frame number can be found on the Brompton information sticker usually located on the bottom of the seat tube. If the serial or frame number is removed or tampered with, the warranty will be invalidated.

  • Page 50: Warranty Terms And Conditions

    Warranty terms and conditions Thank you for choosing an ARCC bike. Your bike is the product of ARCC’s use of proven engineering, extensive research and testing, superior reliability, safety and performance. You should ensure that your bike is regularly serviced by a qualified bicycle technician, in accordance with the recommendations in this user guide.
  • Page 51 In no case shall ARCC Bikes, our directors, officers, employees, affiliates, agents, contractors, interns, suppliers, service providers or licensors be liable for any injury, loss,...
  • Page 52 • by sending an email to the address below. If you have any concerns or need to contact us please email us at info@arcc.co.uk or write to us at ARCC Innovations Ltd, Pampisford Road, Great Abington, Cambridge CB21 6AH. Return of goods You must take reasonable care of the goods whilst they are in your possession.

  • Page 53: Contact Us

    Disclaimer: There may be changes to products and services after the publication date of this manual. ARCC reserves the right to make design modifications and allow for discrepancies in colour tones. The illustrations may contain equipment, optional accessories or other services that are not part of the...

  • Page 54: About Arcc

    ARCC is a not-for-profit corporation owned by a team who have achieved great success, and now want to help others with the same vision and ambition realise their objectives here in the UK, rather than elsewhere.
  • Page 56 ARCC Innovations Ltd Pampisford Road Great Abington Cambridge CB21 6AH 01223 893 290 info@arcc.co.uk www.arccbikes.com Follow us: @arccbikes V3. 2020...

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