Tsubaki TSM4000M2P Instruction Manual
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Tsubaki TSM4000M2P Instruction Manual

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Shock Monitor
Electric power detection type overload protector
Instruction Manual
Model No.:TSM4000M2
Integral Power Detection Type
! ! ! !
■ Please read this instruction manual carefully and understand the
contents before starting the installation, connection (wiring),
operation, and maintenance/inspection of this product.
■ Ensure that this instruction manual is delivered to the end
users who will actually use this product.
■ Keep this instruction manual safe from loss until this
product is discarded.
■ This product is subject to change without prior notice.
TSUBAKIMOTO
TSUBAKI
TSUBAKI
TSUBAKI
TSM4000M2P
CAUTION
MOTO CHAIN
CHAIN CO.
MOTO
MOTO
CHAIN
CHAIN
EHM40M206010R2
CO.
CO.
CO.
Published on October 1, 2017

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Summary of Contents for Tsubaki TSM4000M2P

  • Page 1 EHM40M206010R2 Shock Monitor Electric power detection type overload protector Instruction Manual Model No.:TSM4000M2 TSM4000M2P Integral Power Detection Type CAUTION ! ! ! ! ■ Please read this instruction manual carefully and understand the contents before starting the installation, connection (wiring), operation, and maintenance/inspection of this product.

  • Page 2: Table Of Contents

    Table of Contents 1. Introduction......9. Connection Diagram....2. Safety Precautions....9.1 Basic connection (Driven by 3. Usage........commercial power supply)..3.1 What is an M2 model?..9.2 Driven by inverter....3.2 Other functions....10. Operation........4. Checking th e P ackag e Cont ents.. 10.1 LED indicators and operation keys 4.1 Model number meaning 10.2 Switching modes....
  • Page 3 ！ ！ ！ ！ WARNING ● Use the product described in this instruction manual by observing safety-related laws and regulations such as Ordinance on Industrial Safety and Health. ● Observe the following during the installation, removal, or maintenance/inspection of the product: (1) Turn off the power switch.

  • Page 4: Usage

    3. Usage 3. Usage 3. Usage 3. Usage 3.1 What is an M2 model? The TSM4000M2 is an instrument for detecting abrasion of drill bits in drilling machines driven by 3-phase induction motors. Even when abrasion occurs in a tool, some constant-pressure type drilling machines may not cause a higher load ratio, but instead result in a longer working time.

  • Page 5: Checking The Package Contents

    4. Checking the Package Contents 4. Checking the Package Contents 4. Checking the Package Contents 4. Checking the Package Contents Check the following about the product you purchased. (1) Do the model number and specifications on the name plate match your order? (2) Were there any damages suffered during transportation? (3) Are the following contents included? (For their appearances, refer to the outer dimensions on page 24.)

  • Page 6: Installation

    Bottom the figure on the left from other equipment, walls, and wiring ducts. 10 cm Panel ・ Panel mounting type (TSM4000M2P) Recommended panel Mount the Shock Monitor as shown thickness: 2 to 5 mm in the figure on the right.
  • Page 7 ⑥ Current sensor To detect motor current, pass the V-phase motor wire through V-phase the sensor in the direction from the power supply side to Note) motor side as shown by the arrow. Make sure that the direction of the wire matches with the arrow on the top of the current sensor.

  • Page 8: Terminal Functions

    8. Terminal 8. Terminal 8. Terminal 8. Terminal Current sensor OUT3 output Power supply Functions Functions Functions Functions Terminal block Nos. 20 19 18 17 16 15 14 13 12 11 Power +15 -15 Motor OUT1 OUT2 Ground voltage input output output 8.1 Terminal block...

  • Page 9: Connector Cn1

    Terminal Description ● Output relay OUT1 (Terminals 4, 5, 6), OUT2 [Output relay] (Terminals 7, 8, 9), OUT3 (Terminals 13, 14, 15) TSM4000 ･ Output terminals used to notify external devices of an alarm or overload condition. Three relay signals, OUT1 OUT1, OUT2, and OUT3 will be output.
  • Page 10 Terminal Description ・ During the monitoring in the Monitor mode, the Analog output load ratio is output as DC voltage signals. The maximum output current is 1 mA. TSM4000 DC voltmeter Aout 1 mA max. 200 % Load ratio Color Color Color Color...

  • Page 11: Connection Diagram

    9. Connection Diagram 9. Connection Diagram 9. Connection Diagram 9. Connection Diagram 9.1 Basic connection (Driven by commercial power supply) Current sensor 200/220 VAC 400/440 VAC 50/60Hz 100/110 VAC Stop Start 200/220 VAC 50/60Hz TSM4000M2 [11] POWER [12] [15]b OUT3 Absolute value c[13] [14]a...

  • Page 12: Driven By Inverter

    9.2 Driven by inverter Inverter Current sensor 200/220 VAC 400/440 VAC 50/60Hz O u t p u t s t o p 100/110 VAC 200/220 VAC [11] TSM4000M2 Absolute value POWER upper limit [15]b 50/60Hz [12] OUT3 c[13] [14]a c[9] [7]b c[6] Integral power...

  • Page 13: Operation

    10 Operation 10 Operation 10 Operation 10 Operation LCD display The Shock Monitor TSM4000M2 LED indicators provides Monitor mode, Test mode, and Program mode, which can be O U T 1 O UT 2 O U T 3 Operation keys selected with the MODE key.

  • Page 14: Switching Modes

    10.2 Switching modes When the Shock Monitor is turned on, the initial screen is displayed for about three seconds, and then the device enters the Monitor mode. The Monitor mode is used for load monitoring. Turning on the To change parameters, operational power supply press the MODE key to go to the Program mode...

  • Page 15: Test Mode

    10.4 Test mode In the Test mode, you can check the operation of the output relays and LED indicators. Since load monitoring is disabled in the Test mode, be sure to return to the Monitor mode after the operation (or after pressing RESET when the relay output is in the self-holding status).
  • Page 16 ■ Parameter description and setting procedure Parameter Data Description (Default data is shown.) (1)Unlocked ・ All parameters can be changed. 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k ( 1 ) U n l o c k e d...
  • Page 17 Parameter Data Description (Default data is shown.) Start Time setting 0.1 to 20.0 s ・ To prevent unnecessary operation during (Minimum setting the startup period of the motor, the Shock 6 6 6 6 : S t a r t T i m e : S t a r t T i m e : S t a r t T i m e : S t a r t T i m e...
  • Page 18 Parameter Data Description (Default data is shown.) Absolute value upper OUT3 Set the level to activate the OUT3 output. limit level setting 5 to 200% Output is activated when the load ratio reaches or exceeds this setting value for the 1 0 : : : : O U T O U T O U T...
  • Page 19 Parameter Data Description (Default data is shown.) ・ Load monitoring is disabled while the input 1 1 1 1 4 4 4 4 : I n h i b i t T i m e : I n h i b i t T i m e signal IH is ON.
  • Page 20 Example timing chart for the tool abrasion detection using the integral power monitoring Integral power upper limit output Parameter 3：Integlation TIme Start Time Setting time OUT2 Setting level (Integral power upper limit) RUN indicator When parameter 3: ON(0.1 s min.) Integration Time is set to X1 input 0.1 to 25 s...
  • Page 21 Emergency stop against tool overload using the instantaneous power monitoring Start Time Shock Time for OUT3 OUT3 Setting level RUN indicator OUT3 indicator When parameter 12 is set to OUT3 output relay Self-Hold Used for emergency stop - 20 -...

  • Page 22: Troubleshooting

    11. Troub 11. Troub 11. Troub 11. Troubleshooting leshooting leshooting leshooting Problem Inspection item Inspection result Countermeasure The LCD display Wiring of the operational No wiring installed. Install the wiring shows nothing. power supply properly. (Between terminals 11 and 12) Operational power supply Less than 90 VAC Provide voltage of 90 to...

  • Page 23: Trip Recovery Procedure

    Problem Inspection item Inspection result Countermeasure The LED indicator Is the load The load fluctuates greatly and Set the parameters illuminates, but the fluctuation too it instantaneously exceeds the (8, 9, 10, and 13) relay output is not great? setting level repeatedly. properly.

  • Page 24: Specifications

    16. Specifications 16. Specifications 16. Specifications 16. Specifications TSM4000M2 TSM4000M2P Model number Capacity 0.1 to 110 kW Applicable Voltage 3-phase, 200/220 VAC or 400/440 VAC motor Power supply frequency 5 to 120 Hz Commercial power supply 90 to 250 VAC 50/60 Hz,...

  • Page 25: Outer Dimensions

    C u r r e n t d i r e c t i o n m a r k Mounting ho le: R2.3 ø20 １ ■400 V class resistor ■ Panel mounting bracket (for TSM4000M2P) TSM4-PR1 TSM4-PL1 Rubber sheets 6-M4 screws...

  • Page 26: Warranty

    ■Sensor cable ■I/O cable TSM4-S01, TSM4-S03, TSM4-S05 TSM4-C01 TSM4-S10, TSM4-S20, TSM4-S30 TSM4-C03 18. Warranty 18. Warranty 18. Warranty 18. Warranty 18.1 Free warranty period TEM shall offer free warranty period of 18 months after the shipment from the factory or 12 months after the beginning of the use (counted from the completion of the installation of the TEM product into your equipment), whichever is shorter.
  • Page 27 MEMO MEMO MEMO MEMO...
  • Page 28 Kyoto 617- - - - 0833, Japan Kyoto 617 0833, Japan Kyoto 617 Kyoto 617 0833, Japan 0833, Japan http://tsubakimoto.com/ Internet U.S. Tsubaki Power Transmission, LLC Tsubakimoto Singapore Pte. Ltd. Tsubakimoto Europe B.V. http://www.ustsubaki.com/ http://tsubaki.sg/ http://tsubaki.eu/ Tsubaki of Canada Limited Taiwan Tsubakimoto Co. Tsubakimoto U.K. Ltd.

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