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Shock Monitor
Electric power detection type overload protector
Instruction Manual
Model No.:TSM4000M1
Contact Detection Type for Machine Tools
! ! ! !
■ Please read this instruction manual carefully and understand the
contents before starting the installation, connection (wiring),
operation, and maintenance/inspection of this product.
■ Ensure that this instruction manual is delivered to the end
users who will actually use this product.
■ Keep this instruction manual safe from loss until this
product is discarded.
■ This product is subject to change without prior notice.
TSUBAKIMOTO
TSUBAKI
TSUBAKI
TSUBAKI
TSM4000M1P
CAUTION
MOTO CHAIN
CHAIN CO.
MOTO
MOTO
CHAIN
CHAIN
EHM40M106010R2
CO.
CO.
CO.
Published on October 1, 2017
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Summary of Contents for Tsubaki TSM4000M1
- Page 1 EHM40M106010R2 Shock Monitor Electric power detection type overload protector Instruction Manual Model No.:TSM4000M1 TSM4000M1P Contact Detection Type for Machine Tools CAUTION ! ! ! ! ■ Please read this instruction manual carefully and understand the contents before starting the installation, connection (wiring), operation, and maintenance/inspection of this product.
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Page 2: Table Of Contents
Table of Contents 1. Introduction......9. Connection Diagram....2. Safety Precautions....9.1 Basic connection 3. Usage........(Driven by commercial power supply) 3.1 What is an M1 model?..9.2 Driven by inverter....3.2 Other functions....10. Operation........4. Checking th e P ackag e Cont ents.. 10.1 LED indicators and operation keys 4.1 Model number meaning 10.2 Switching modes.... - Page 3 ！ ！ ！ ！ WARNING ● Use the product described in this instruction manual by observing safety-related laws and regulations such as Ordinance on Industrial Safety and Health. ● Observe the following during the installation, removal, or maintenance/inspection of the product: (1) Turn off the power switch.
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Page 4: Usage
3. Usage 3.1 What is an M1 model? The TSM4000M1 is intended for monitoring the contact between a workpiece and a machine tool driven by a 3-phase induction motor, such as polishing machines, cylindrical grinders, circular sawing machines, etc. It is best suited for applications to for reducing the idle time between when the main shaft motor starts and rotates a grinder or saw blade, and when the grinder or blade makes contact with the workpiece. -
Page 5: Checking The Package Contents
(2) Were there any damages suffered during transportation? (3) Are the following contents included? (For their appearances, refer to the outer dimensions on page 23.) Shock Monitor unit (including a socket): TSM4000M1 Current sensor: TSM-U*** or TSM-M*** Sensor cable: TSM4-S01 4.1 Model number meaning (Main unit + Current sensor) -
Page 6: Installation
6. Installation 6. Installation 6. Installation 6. Installation 6.1 Installation environment Install the Shock Monitor in a place where the following conditions are satisfied: ・ Location where the ambient temperature is between 0 to 50°C and the Shock Monitor is not exposed to direct sunlight ・... - Page 7 ⑥ Current sensor To detect motor current, pass the V-phase motor wire through V-phase the sensor in the direction from the power supply side to Note) motor side as shown by the arrow. Make sure that the direction of the wire matches with the arrow on the top of the current sensor.
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Page 8: Terminal Functions
8. Terminal 8. Terminal 8. Terminal 8. Terminal Current sensor OUT3 output Power supply Functions Functions Functions Functions Terminal block Nos. 20 19 18 17 16 15 14 13 12 11 Power +15 -15 Motor OUT1 OUT2 Ground voltage input output output 8.1 Terminal block... -
Page 9: Connector Cn1
Terminal Description ● Output relay OUT1 (Terminals 4, 5, 6), OUT2 [Output relay] (Terminals 7, 8, 9), OUT3 (Terminals 13, 14, 15) TSM4000 ･ Output terminals used to notify external devices of an alarm or overload condition. Three relay signals, OUT1 OUT1, OUT2, and OUT3 will be output. - Page 10 Terminal Description ・ During the monitoring in the Monitor mode, the Analog output load ratio is output as DC voltage signals. The maximum output current is 1 mA. TSM4000 DC voltmeter Aout 1 mA max. 200 % Load ratio Color Color Color Color...
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Page 11: Connection Diagram
9. Connection Diagram 9. Connection Diagram 9.1 Basic connection (Driven by commercial power supply) Current sensor 200/220 VAC 400/440 VAC 50/60Hz 100/110 VAC Stop Start 200/220 VAC 50/60Hz TSM4000M1 [11] POWER [12] [15]b OUT3 Absolute value c[13] [14]a upper limit [7]b OUT2... -
Page 12: Driven By Inverter
9.2 Driven by inverter Inverter Current sensor 200/220 VAC 400/440 VAC 50/60Hz O u t p u t s t o p 100/110 VAC 200/220 VAC [11] TSM4000M1 Absolute value POWER upper limit [15]b 50/60Hz [12] OUT3 c[13] [14]a c[9]... -
Page 13: Operation
10 Operation 10 Operation 10 Operation 10 Operation LCD display The Shock Monitor TSM4000M1 LED indicators provides Monitor mode, Test mode, and Program mode, which can be O U T 1 O UT 2 O U T 3 Operation keys selected with the MODE key. -
Page 14: Switching Modes
Turning on the To change parameters, operational power supply press the MODE key to go to the Program mode TSM4000M1 selection screen. Press POWER ON Ver *.** the SET key to change to the Program mode. Monitor mode (Relative value) -
Page 15: Test Mode
10.4 Test mode In the Test mode, you can check the operation of the output relays and LED indicators. Since load monitoring is disabled in the Test mode, be sure to return to the Monitor mode after the operation (or after pressing RESET when the relay output is in the self-holding status). - Page 16 ■ Parameter description and setting procedure Parameter Data Description (Default data is shown.) (1)Unlocked ・ All parameters can be changed. 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k ( 1 ) U n l o c k e d...
- Page 17 Parameter Data Description (Default data is shown.) No. of selected 1 to 8 There are up to eight possible combinations of detection levels the statuses of 6:OUT1 Level , 9:OUT2 Level , and 12:OUT3 Level . Select how many combinations to use.
- Page 18 Parameter Data Description (Default data is shown.) Relative value upper OUT2 Set the OUT2 output level. limit 2 level setting 1 to 99% Output is activated when the load ratio reaches or exceeds this setting value for 9 : O U T 2 L e v e l O U T 2 L e v e l O U T 2 L e v e l O U T 2 L e v e l...
- Page 19 Parameter Data Description (Default data is shown.) Number of moving (1)QUICK Set the response time for electric power detection. The moving average of the sampling values average (2)NORMAL obtained at every 20 ms (*) is calculated and sampling times (3)SLOW treated as effective data.
- Page 20 [Contact detection monitoring function] 1. When the reference load ratio is written, SET appears [1] o1: 10% o2: 15% at the upper right of the LCD display for one second one second one second one second. 2. If the detection level reaches or exceeds 200% when the reference load ratio is being written, "NG"...
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Page 21: Troubleshooting
11. Troubleshooting 11. Troubleshooting 11. Troubleshooting 11. Troubleshooting Problem Inspection item Inspection result Countermeasure The LCD display Wiring of the operational No wiring installed. Install the wiring shows nothing. power supply properly. (Between terminals 11 and 12) Operational power supply Less than 90 VAC Provide voltage of 90 to voltage... -
Page 22: Trip Recovery Procedure
Problem Inspection item Inspection result Countermeasure The LED indicator Is the load The load fluctuates greatly and Set the parameters (OUT1, OUT2, OUT3) fluctuation too it instantaneously exceeds the (6, 9, 12, and 16) illuminates, but the great? setting level repeatedly. properly. -
Page 23: Specifications
16. Specifications . Specifications . Specifications . Specifications TSM4000M1 TSM4000 M1P Model number Capacity 0.1 to 110 kW Applicable Voltage 3-phase, 200/220 VAC or 400/440 VAC motor Power supply frequency 5 to 120 Hz Commercial power supply 90 to 250 VAC 50/60 Hz,... -
Page 24: Outer Dimensions
17. Outer Dimensions 17. Outer Dimensions 17. Outer Dimensions 17. Outer Dimensions ■Main unit TSM4000M1 TSM4000M1P Mounting hole dimension Panel cutout dimension ■Current sensor TSM-U010, TSM-U050, TSM-U100 TSM-M300, TSM-M400, TSM-M600 TSM-U150, TSM-U200 TSM-M800 Mounting hole: ø4.6 C u r r e n t d i r e c t i o n m a r k Mounting ho le: 2 - ø4... -
Page 25: Warranty
■Sensor cable ■I/O cable TSM4-S01, TSM4-S03, TSM4-S05 TSM4-C01 TSM4-S10, TSM4-S20, TSM4-S30 TSM4-C03 18. Warranty 18. Warranty 18. Warranty 18. Warranty 18.1 Free warranty period TEM shall offer free warranty period of 18 months after the shipment from the factory or 12 months after the beginning of the use (counted from the completion of the installation of the TEM product into your equipment), whichever is shorter. - Page 26 MEMO MEMO MEMO MEMO...
- Page 27 MEMO MEMO MEMO MEMO...
- Page 28 Kyoto 617- - - - 0833, Japan Kyoto 617 0833, Japan Kyoto 617 Kyoto 617 0833, Japan 0833, Japan http://tsubakimoto.com/ Internet U.S. Tsubaki Power Transmission, LLC Tsubakimoto Singapore Pte. Ltd. Tsubakimoto Europe B.V. http://www.ustsubaki.com/ http://tsubaki.sg/ http://tsubaki.eu/ Tsubaki of Canada Limited Taiwan Tsubakimoto Co. Tsubakimoto U.K. Ltd.
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