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CRANKSHAFT AND BEARINGS DATA
CRANKSHAFT AND BEARINGS DATA
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard journal diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Journal undersizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main journal half bearing thickness . . . . . . . . . . . . . . . . . . . . . . . . .
Main half bearing undersizes (internal diameter) . . . . . . . . . . . . . .
Bearing shell to journal clearance . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum permitted wear clearance . . . . . . . . . . . . . . . . . . . . . . . . .
Standard crankpin diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankpin undersizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard connecting rod half bearing thickness . . . . . . . . . . . . . . .
Connecting rod half bearing undersizes (internal diameter) . . . . .
Bearing to crankpin clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum permitted wear clearance . . . . . . . . . . . . . . . . . . . . . . . . .
Standard crankshaft thrust washer thickness . . . . . . . . . . . . . . . . .
Thrust washer oversizes (thickness) . . . . . . . . . . . . . . . . . . . . . . . .
Width of main bearing including thrust washers . . . . . . . . . . . . . . .
Width of corresponding crankshaft journal . . . . . . . . . . . . . . . . . . .
Crankshaft assembly endfloat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum permitted axial wear clearance . . . . . . . . . . . . . . . . . . . .
Maximum ovality or taper of journals and crankpin after regrind-
ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum ovality or taper of journals and crankpin . . . . . . . . . . . .
Maximum tolerance for alignment of crankshaft journals with
crankshaft supported on the two outer journals . . . . . . . . . . . . . . .
Maximum permitted tolerance, in both directions, on crankpin
alignment (3--cylinder engine), or of each pair of crankpins rela-
tive to crankshaft journals (4--cylinder engine) . . . . . . . . . . . . . . . .
Maximum tolerance for run--out between the outer surfaces of
the crankshaft journals and the crankshaft centreline . . . . . . . . . .
(1) Crankshafts with 0.1 mm (0.0039 in.) undersize journals, crankpins and, consequently, undersize bearing shells may
be fitted in factory production.
SECTION 10 - - ENGINE - - CHAPTER 1
mm (in.)
Bore 100
balanced with integral counterweights
1
79.791 to 79.810 (
) (3.1414 to 3.1421)
0.254 -- 0.508 -- 0.762 -- 1.016
(0.01 -- 0.02 -- 0.03 -- 0.04)
2.168 to 2.178 (0.0853 to 0.0857)
0.254 -- 0.508 -- 0.762 -- 1.016
(0.01 -- 0.02 -- 0.03 -- 0.04)
0.034 to 0.103 (0.0013 to 0.0040)
0.180 (0.0071)
1
63.725 to 63.744 (
) (2.5086 to 2.5096)
0.254 -- 0.508 -- 0.762 -- 1.016
(0.01 -- 0.02 -- 0.03 -- 0.04)
1.805 to 1.815 (0.0711 to 0.0714)
0.254 -- 0.508 -- 0.762 -- 1.016
(0.01 -- 0.02 -- 0.03 -- 0.04)
0.033 to 0.087 (0.0013 to 0.0034)
0.180 (0.0071)
3.378 to 3.429 (0.1330 to 0.135)
0.127 -- 0.254 -- 0.381 -- 0.508
(0.005 -- 0.01 -- 0.015 -- 0.02)
31.766 to 31.918 (1.2506 to 1.2566)
32.000 to 32.100 (1.2598 to 1.2602)
0.082 to 0.334 (0.0032 to 0.0131)
0.40 (0.0157)
0.01 (0.0039)
0.05 (0.0020)
0.1 (0.0039)
0.25 (0.0098)
± 0.1 (0.0039)
603.54.381.00 - - 05 - - 2001
17
Bore 104
(continued)
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