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Summary of Contents for New Holland TK4020F
- Page 1 SERVICE MANUAL TK4020F / TK4020V / TK4030 TK4030F / TK4030V / TK4040 TK4040M / TK4050 / TK4050M / TK4060 Tractor Part number 47830952 English February 2015 © 2015 CNH Industrial Italia S.p.A. All Rights Reserved.
- Page 2 SERVICE MANUAL TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060 47830952 26/03/2015 Find manuals at https://best-manuals.com...
- Page 3 Link Product / Engine Product Market Product Engine TK4020F Middle East Africa F5AE9484A TK4020F Asia Pacific F5AE9484A TK4020F Europe F5AE9484A TK4020F Australia New Zealand F5AE9484A TK4020V Asia Pacific F5AE9484A TK4020V Australia New Zealand F5AE9484A TK4020V Europe F5AE9484A TK4020V Middle East Africa...
- Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
- Page 5 [35.322] Regulated/Low pressure system ........... 35.2 [35.204] Remote control valves .
- Page 6 INTRODUCTION 47830952 26/03/2015 Find manuals at https://best-manuals.com...
- Page 7 Contents INTRODUCTION Safety rules ..................3 Basic instructions .
- Page 8 INTRODUCTION Safety rules Safety regulations Warning and danger symbol This warning symbol points out important messages con- cerning your safety. Carefully read the following safety regulations and ob- serve advised precautions in order to avoid potential haz- ards and safeguard your health and safety. In this manual the symbol is accompanied by the following key-words: “WARNING”...
- Page 9 INTRODUCTION • Service steps and platforms used in a workshop or in the field should be built in compliance with the safety rules in force. • Disconnect the batteries and label all controls to indicate that the vehicle is being serviced. Block the machine and all equipment which should be raised.
- Page 10 INTRODUCTION • When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear. All persons present in the area where welding is taking place must wear tinted goggles. Never look directly at the welding arc without suitable eye protection. •...
- Page 11 INTRODUCTION • To remove the wheels, lock both the front and rear vehicle wheels. After having raised the vehicle, position supports underneath, according to regulations in force. To remove the wheels, lock both the front and rear vehicle wheels. After having raised the vehicle, position supports underneath, according to regulations in force. •...
- Page 12 Basic instructions Important notice All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND service technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.
- Page 13 INTRODUCTION Spring pins When fitting split socket elastic pins, ensure that the pin notch is positioned in the direction of the force required to stress the pin. Spiral spring pins do not require special positioning. Front seals Carefully check the metal rings, making sure that the sealing surfaces show no signs of scoring, dents or wear caused by ring pair misalignment or surface flatness errors.
- Page 14 INTRODUCTION MOLI11K0004EA Only genuine spare parts guarantee the same quality, duration and safety as they are the same parts that are assem- bled during production. Only genuine CNH ORIGINAL PARTS can offer this guarantee. When ordering spare parts, always provide the following information: •...
- Page 15 INTRODUCTION Consumables Refueling Recommended International Component to be filled or NEW HOLLAND Quantity NEW HOLLAND topped up specification specification product Cooling system: Mixture of water and Without cab NEW HOLLAND TK4020, TK4030 10.5 l/min – AMBRA AGRIFLU NH900A TK4040, TK4050, TK4060 13.0 l/min...
- Page 16 SERVICE MANUAL Engine TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060 47830952 26/03/2015...
- Page 17 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
- Page 18 Engine - 10 Engine and crankcase - 001 TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060 47830952 26/03/2015 10.1 [10.001] / 1...
- Page 19 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 3 Install .
- Page 20 Engine - Engine and crankcase Engine - Remove DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
- Page 21 Engine - Engine and crankcase 4. Place a container for the coolant under the plug (1). Then drain the coolant. Detach the sleeve (2) from the lower piping on the en- gine and drain off the remaining coolant. NOTE: On the F5A engine, again on the right-hand side of the crankcase, on the cover of the engine oil cooler there is a rigid sleeve where there is a plug, collect most of the coolant from the plug, then loosen the clamp on the flexible...
- Page 22 Engine - Engine and crankcase 8. Remove the filter (1) with the supply tube to the pump. MOLI11K0016AB 9. Detach from the engine side: • Upper radiator sleeve (1) • Air supply sleeve to the turbocharger (2) • Oil vapor collection pipe from the engine breather (3) •...
- Page 23 Engine - Engine and crankcase 12. Disconnect the abovementioned support from the en- gine by removing the screws (1) and (2) on the left- hand side. Do the same on the right-hand side. Re- move the washers (3). MOLI11K0020AB 47830952 26/03/2015 10.1 [10.001] / 6...
- Page 24 Engine - Engine and crankcase Engine - Install WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear.
- Page 25 Index Engine - 10 Engine and crankcase - 001 Engine - Install ..................7 Engine - Remove .
- Page 26 Engine - 10 Fuel tanks - 216 TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060 47830952 26/03/2015 10.2 [10.216] / 1...
- Page 27 Contents Engine - 10 Fuel tanks - 216 SERVICE Fuel tank Remove – Rear ................3 Install –...
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Page 28: Remove - Rear
Engine - Fuel tanks Fuel tank - Remove – Rear DANGER Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. - Page 29 Engine - Fuel tanks 4. Drain the fuel from the front tank. MOLI11K0024AB 5. Loosen the retaining bolts and remove the rear tank cover (1). MOLI11K0025AB 6. Disconnect electrical connections (1) and (2) - rear lights and fuel level gauge. 7.
- Page 30 Engine - Fuel tanks 9. Working from under the left-hand fender, remove the retaining bolts. Remove the fuel pipe guard (1). MOLI11K0028AB 10. Remove the rear tank clamps and sleeve (1). If nec- essary, remove the connection pipe of the front tank. MOLI11K0029AB 11.
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Page 31: Install - Rear
Engine - Fuel tanks Fuel tank - Install – Rear WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. -
Page 32: Remove - Front
Engine - Fuel tanks Fuel tank - Remove – Front DANGER Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. - Page 33 Engine - Fuel tanks 4. Disconnect the electrical connections from the clogged filter detector (1), the horn and the fuel level sensor for the front tank. Extract the expansion tank (2). Stand the tank on the radiator. Loosen the metal clamps and remove from the tank: the breather pipe (3), on the right-hand side, the supply pipe for the priming pump and the return pipe from the injection pump.
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Page 34: Install - Front
Engine - Fuel tanks Fuel tank - Install – Front WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. - Page 35 Index Engine - 10 Fuel tanks - 216 Fuel tank - Install – Front ................9 Fuel tank - Install –...
- Page 36 Engine - 10 Engine cooling system - 400 TK4020F , TK4020V , TK4030F , TK4030V , TK4030 , TK4040M , TK4040 , TK4050M , TK4050 , TK4060 47830952 26/03/2015 10.3 [10.400] / 1...
- Page 37 Contents Engine - 10 Engine cooling system - 400 SERVICE Radiator Remove ................. . 3 Install .
- Page 38 Engine - Engine cooling system Radiator - Remove DANGER Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
- Page 39 Engine - Engine cooling system 4. Disconnect the top right-hand sleeve (1). MOIL14TR00017AB 5. Detach the radiator support bracket (1) from under the hood shock support. Remove the two screws that se- cure the radiator to the support. Remove the related plugs and washers.
- Page 40 Engine - Engine cooling system Radiator - Install CAUTION Pinch hazard! Always use suitable tools to align mating parts. DO NOT use your hand or fingers. Failure to comply could result in minor or mod- erate injury. C0044A 1. Fit the stuffer and the shrouds on the radiator. Fit any seals on the support.
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