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OPW Petro Vend 200 M1010 Installation, Operation And Maintenance Manual

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Part Number: M1010, Rev. 10
Issue Date: 7/22/2021
Supersedes: 4/27/2021
M1010 - Petro Vend
Fuel Control System
Installation Operation and Maintenance Guide
®
™
200

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Do you have a question about the Petro Vend 200 M1010 and is the answer not in the manual?

Questions and answers

Robert Schutte
April 23, 2025

Can a person reset a code that has never been on the card reader it says need pump number which we never had to do now it won't let us pump fuel.

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Summary of Contents for OPW Petro Vend 200 M1010

  • Page 1 Part Number: M1010, Rev. 10 Issue Date: 7/22/2021 Supersedes: 4/27/2021 ® ™ M1010 - Petro Vend Fuel Control System Installation Operation and Maintenance Guide...
  • Page 2 Download the latest revision if necessary. OPW Fuel Management Systems is a part of Dover Fueling Solutions. Copyright Information © 2020 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.

  • Page 3: Table Of Contents

    Doc. No.: M1010 Rev.: 10 Page 3 of 98 Table of Contents Section 1 PV200 Fuel Control System 1.1 Technical Specifications 1.2 Safety Warnings 1.3 Information Panels 1.4 Hazardous Areas 1.4.1 NFPA/NEC – Class I, Div. 1 & Div. 2 1.4.2 Installation Requirement 1.5 FCC Compliance Section 2 System Overview...
  • Page 4 Doc. No.: M1010 Rev.: 10 Page 4 of 98 7.3 Clear a Paper Jam Section 8 Antenna Installation Section 9 Main Board 9.1 Main Board Connections 9.2 Main Board LEDs 9.3 Main Board Jumpers Section 10 PV200 Terminal Setup 10.1 Screen Controls 10.2 Readers Menu Section 11 Exploded View Drawings 11.1 PV200 Enclosure Assembly...
  • Page 5 Doc. No.: M1010 Rev.: 10 Page 5 of 98 Appendix B - 9 - Drip Shield Kit Installation Appendix B - 10 - PV200 Door Gasket Kit Installation Appendix B - 11 - Blank Option Warranty...

  • Page 6: Section 1 Pv200 Fuel Control System

    Doc. No.: M1010 Rev.: 10 Page 6 of 98 Section 1 PV200 Fuel Control System Figure 1-1 PV200 Fuel Control System About this manual: This manual includes specified information about the PV200. Information related to the FSC3000 Fuel Site Controller can be found in the M1700 FSC3000 Installation, Operation and Maintenance Manual.

  • Page 7: Technical Specifications

    Doc. No.: M1010 Rev.: 10 Page 7 of 98 1.1 Technical Specifications Specification Table Cabinet Dimensions: 18 inch H x 14 inch W x 10 inch D (46 cm x 36 cm x 26 cm) 40 inch H x 14 inch W x 9 inch D (122 cm x 36 cm x 23 cm) is Pedestal Dimensions: standard;...

  • Page 8: Safety Warnings

    Doc. No.: M1010 Rev.: 10 Page 8 of 98 1.2 Safety Warnings This manual contains many important Safety Alerts. There can be a risk of injury or damage to property if you do not obey these alerts. The panels below show the types of safety warnings that can be seen and how each is specified.
  • Page 9 Doc. No.: M1010 Rev.: 10 Page 9 of 98 REMINDER: This panel shows information that has been given before in the manual that is important to show again. TIP: A step or procedure that is recommended to make another step or procedure easier. INFORMATION: This panel shows references to more information in other sources.

  • Page 10: Hazardous Areas

    Doc. No.: M1010 Rev.: 10 Page 10 of 98 1.4 Hazardous Areas Any fuel dispenser is a hazardous area as defined in the National Electrical Code. Installation must be in accordance with the following: National Electrical Code (NFPA No. 70) Motor Fuel Dispensing Facilities and Repair Garages Code (NFPA No.

  • Page 11: Installation Requirement

    Doc. No.: M1010 Rev.: 10 Page 11 of 98 OPW Fuel Management System’s fuel control systems are listed for use in a non-classified area. All of the equipment must be installed outside of the hazardous areas. NOTE: Local codes can dictate specific installation requirements. Installation is subject to approval by the local authority that has jurisdiction at the site.
  • Page 12 Doc. No.: M1010 Rev.: 10 Page 12 of 98 WARNING: Knockouts and installation hardware are provided for all cabinetry. Do NOT drill holes in the enclosures. This would violate the safety listing of the system. CAUTION: Be sure to wear all required personal protective equipment (PPE).

  • Page 13: Fcc Compliance

    Doc. No.: M1010 Rev.: 10 Page 13 of 98 1.5 FCC Compliance This system complies with Part 15 of the Federal Communications Commission (FCC) Rules & Regulations. Operation is applicable to these conditions: This device must not cause harmful interference. This device must accept interference received, including interference that can cause undesired operation.

  • Page 14: Section 2 System Overview

    M00-20-6020 Wireless Ethernet Radio User's Guide. For installations that will use wireless Petro-Net modem communication refer to M00-20-7074 Wireless Petro-Net Modem Installation Guide. These guides can be downloaded at https://www.opwglobal.com/opw-fms/tech-support/manuals-how-to- videos/technical-manuals. Typical System Diagram with an Integrated FSC (Mechanical Pump Con- trol)
  • Page 15 Doc. No.: M1010 Rev.: 10 Page 15 of 98 Typical System Diagram with a Remote FSC (Mechanical Pump Control) For installations with remote PCMs, see M1700 FSC3000 Installation, Operation and Maintenance Guide. You can download this guide at http://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos.
  • Page 16 Doc. No.: M1010 Rev.: 10 Page 16 of 98 Typical System Diagram with an Integrated FSC (Electronic Pump Control)
  • Page 17 Doc. No.: M1010 Rev.: 10 Page 17 of 98 Typical System Diagram with a Remote FSC (Electronic Pump Control) For installations with remote DPC, see M1700 FSC3000 Installation, Operation and Maintenance Guide. You can download this guide at http://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos.

  • Page 18: Section 3 Pv200 Installation

    Doc. No.: M1010 Rev.: 10 Page 18 of 98 Section 3 PV200 Installation DANGER: To prevent the possibility of explosion or fire, do not use electrical or battery operated power tools in or near the Hazardous Area! Only use pneumatic or hand tools. The pedestal is available in 3 heights: 48 inch 40 inch (Standard) ADA (Americans with Disabilities Act) compliant for off island installations...
  • Page 19 Doc. No.: M1010 Rev.: 10 Page 19 of 98 2. Mark the four (4) most applicable locations for the anchor bolts. There are eight (8) bolt holes (see the illustrations above). 3. Drill the holes. 4. Anchor the pedestal with 3/8” anchor bolts. IMPORTANT: Use a type of anchor bolt that is appropriate for the material in which you will anchor the pedestal (e.g.

  • Page 20: Aluminum Enclosure Conduit Knockouts

    Doc. No.: M1010 Rev.: 10 Page 20 of 98 3.2 Aluminum Enclosure Conduit Knockouts To remove the Knockout plugs in the bottom of the enclosure, hold a center-punch in the green circled areas shown in the illustrations above, and hit the punch with a hammer. The areas to hit are perpendicular to the welds that hold the knockouts.
  • Page 21 Doc. No.: M1010 Rev.: 10 Page 21 of 98 IMPORTANT: Polarity must be correct. Attach all terminals marked "1" together and all terminals marked "2" together. NOTE: Petro-Net is connected internally on integrated units. There is no need to connect to the Petro-Net terminal block unless there are additional terminals or other devices to connect.

  • Page 22: Section 4 Preparation Of System Conduit & Wiring Requirements

    Doc. No.: M1010 Rev.: 10 Page 22 of 98 Section 4 Preparation of System Conduit & Wiring Requirements These installation instructions are for a typical installation. Not all possible scenarios can be shown because of the many possible configurations of the system and because every site is different. Local codes can have specific installation requirements.

  • Page 23: Petro-Net Wiring

    Petro-Net wiring is a twisted-pair of 18 AWG wires that must be twisted together to provide immunity to electrical noise. You can order Petro-Net from OPW as Part #: 12-1029. Petro-Net wiring can run a maximum of 5,000' (1,524 m).

  • Page 24: Pv200 Power, Petro-Net

    Doc. No.: M1010 Rev.: 10 Page 24 of 98 4.2 PV200 Power, Petro-Net Shared and Separate Conduit Shared Terminal Power Conduit This conduit should run from the main circuit panel to each Terminal and can be looped from terminal to terminal.
  • Page 25 Doc. No.: M1010 Rev.: 10 Page 25 of 98 This conduit is required when you use RS-485 Communication wire that doesn’t meet requirements to be installed in the Terminal Power Conduit, or you choose to have separate conduit. This conduit should run from where the Petro-Net junction box is mounted to each terminal.
  • Page 26 Doc. No.: M1010 Rev.: 10 Page 26 of 98 Integrated FSC Communication Conduit Refer to the instructions below if the FSC is to be installed in one of the Terminals. This conduit is required when you use a Terminal with an integrated FSC controller. This conduit will provide access for a phone line or Ethernet connection (300' [91.4 m] max.), or Serial Cable (50' [15.2 m] max.) to access the FSC.

  • Page 27: Grounding

    OPW system must be grounded. A ground wire (preferably Green) must be connected between the device’s ground terminal and the main electrical service panel. One earth ground connection is required per OPW device. WARNING: Do not rely on the conduit to provide ground connections.

  • Page 28: Section 5 Complete The Installation

    Doc. No.: M1010 Rev.: 10 Page 28 of 98 Section 5 Complete the Installation When the pedestal, terminal, conduit and wiring installations are done, you can complete the installation. NOTICE: Do a check of the wiring before you apply power to the system components. Line (L) voltage applied to low-voltage inputs will damage the system.

  • Page 29: Section 6 Maintenance

    Doc. No.: M1010 Rev.: 10 Page 29 of 98 Section 6 Maintenance The PV200Terminal is designed for years of trouble-free use. For maximum service life, it is recommended that the maintenance items that follow be done at regular intervals. Cabinet and Door Wipe down terminals with warm water, mild detergent (dish soap) and a non-abrasive cloth.

  • Page 30: Section 7 Receipt Printer

    Doc. No.: M1010 Rev.: 10 Page 30 of 98 Section 7 Receipt Printer The 20-4445-YES purchase option does not come with the printer installed. The necessary components are included in a box with your PV200 unit. See the installation procedure below. 7.1 Receipt Printer Installation Make sure you have the printer components shown in the table below.

  • Page 31: Load Receipt Printer Paper

    Doc. No.: M1010 Rev.: 10 Page 31 of 98 3. Install the Data Cable (20-1679). a. Verify that the Micro-RS232 connector end is connected to the data port on the top of the printer unit. b. Attach the RJ-45 connector end to the J10 Printer Comm port on the main board. 4.

  • Page 32: Clear A Paper Jam

    Doc. No.: M1010 Rev.: 10 Page 32 of 98 1. Make sure the unit is turned on. 2. Remove the roll of paper (54-1107) from its protective material. 3. Put the roll of paper in the paper tray. NOTE: Paper must feed from the TOP of the roll so the thermal sensitive side is up. 4.
  • Page 33 Doc. No.: M1010 Rev.: 10 Page 33 of 98 a. Pull out the right blue hinge pin (opposite the wire routing of the chute sensor) to unlock the printer mechanism housing. b. Turn the printer mechanism housing open. c. Manually turn the motor pinion gear (the brass gear in the illustration) clockwise until the jammed paper is released from the platen roller.

  • Page 34: Section 8 Antenna Installation

    Doc. No.: M1010 Rev.: 10 Page 34 of 98 Section 8 Antenna Installation...
  • Page 35 Doc. No.: M1010 Rev.: 10 Page 35 of 98 To install the 6" antenna to the enclosure for wireless operation: 1. Loosen and remove the hole plug wing-nut and washer from the inside of the enclosure. 2. Remove the hole plug assembly from the knockout on the top of the enclosure. 3.

  • Page 36: Section 9 Main Board

    Doc. No.: M1010 Rev.: 10 Page 36 of 98 Section 9 Main Board 9.1 Main Board Connections...
  • Page 37 Doc. No.: M1010 Rev.: 10 Page 37 of 98 PV200 Main Board Connections Cable Location Name Connector Device Installed/Option Type Battery Battery Installed (Not Labeled) SIMM SD Card Ethernet RJ-45 (Open) Factory 20-4013 Light Sensor 2 1x5 Pin 20-1685 Installed Sensor Sensor 1 1x5 Pin...

  • Page 38: Main Board Leds

    Doc. No.: M1010 Rev.: 10 Page 38 of 98 PV200 Main Board Connections Cable Location Name Connector Device Installed/Option Type 09-4036 Numeric 1x8 Pin 20-1686 Numeric Installed Keypad 09-4037 Alpha Alpha 1x11 Pin 20-1687 Option Keypad DIP-Switch Block Reset 9.2 Main Board LEDs PV200 Main Board LEDs Location Color...

  • Page 39: Main Board Jumpers

    Doc. No.: M1010 Rev.: 10 Page 39 of 98 PV200 Main Board LEDs Location Color Function TX/RX Other Communications RS-485 Green (PetroNet) Green USB B UP Green USB A UP Green Power 5V Green Output #1 (Relay) Currently Not Supported Green Output #2 (Relay) Currently Not Supported...

  • Page 40: Section 10 Pv200 Terminal Setup

    Doc. No.: M1010 Rev.: 10 Page 40 of 98 Section 10 PV200 Terminal Setup The PV200 Terminal uses an intuitive user interface for easy setup. A DIP-Switch block in the top left corner of the controller board is used to open the Terminal Setup screen. Move switch #1 to the ON position to gain access to the Terminal Setup Main Menu.

  • Page 41: Readers Menu

    Doc. No.: M1010 Rev.: 10 Page 41 of 98 Use the numeric/function keypad to enter numbers and Cancel/Save settings where applicable. 10.2 Readers Menu NOTE: The PV200 will automatically detect the type of reader(s) that are installed.

  • Page 42: Section 11 Exploded View Drawings

    Doc. No.: M1010 Rev.: 10 Page 42 of 98 Section 11 Exploded View Drawings NOTE: The exploded view drawings shown below are for illustration purposes to identify part numbers and show component locations only. These drawings are not intended to illustrate assembly procedures and are not drawn to scale.

  • Page 43: Pv200 Display

    Doc. No.: M1010 Rev.: 10 Page 43 of 98 11.2 PV200 Display...

  • Page 44: Pv200 Pocket

    Doc. No.: M1010 Rev.: 10 Page 44 of 98 11.3 PV200 Pocket...

  • Page 45: Pv200 Door

    Doc. No.: M1010 Rev.: 10 Page 45 of 98 11.4 PV200 Door OPW-FMS Part Number 20-4440-D REMINDER: The Display and Pocket drawings shown above are sub-assemblies of the 20- 4440-D.

  • Page 46: Fastener Specifications

    Nut, KEPS 6-32 50-0005 Door Screw - #6 - 32 X 3/8 Pan Head Machine Terminal Con- 50-0148 Screw troller Board 11.6 Cables Cable Part Numbers Cable OPW-FMS Part # Numeric Keypad Cable 20-1686 Cable, 5 Pin (X2) 20-1685 Display Cable 20-1717...

  • Page 47: Appendix A - Software Upgrade Procedure

    Download the PV200 upgrade ZIP file from the Software Downloads page of the opwglobal/opw-fms website. Save the ZIP file to a USB flash drive. When the flash drive has been fully loaded onto the USB flash drive, do the procedure that follows: 1.
  • Page 48 Doc. No.: M1010 Rev.: 10 Page 48 of 98 The remaining files are in a folder named “firmware.” The files in the firmware folder are: load.xml PV200_flasher.hex loader.hex...

  • Page 49: Appendix B - Pv200™ Options Installations

    Doc. No.: M1010 Rev.: 10 Page 49 of 98 ™ Appendix B - PV200 Options Installations Installation instructions for upgrade options can be found in this appendix. These topics include: " Alpha Keypad Installation" on the next page " ChipKey Reader Installation" on page 53 "Magnetic Card Reader Installation"...

  • Page 50: Appendix B - 1 - Alpha Keypad Installation

    Doc. No.: M1010 Rev.: 10 Page 50 of 98 Appendix B - 1 - Alpha Keypad Installation F M S P a r t N u m b e r 2 0 - 4 4 4 4 - Y E S WARNING: To prevent an electrical shock hazard, de-energize the Terminal before you do this procedure! Push the Terminal rocker switch on the Power Supply to the O (Off) position.
  • Page 51 Doc. No.: M1010 Rev.: 10 Page 51 of 98 1. Remove the six (6) nuts from the pocket slot screw studs. 2. Remove the blank-out plate and gasket to open the pocket slot. Install the Alpha Keypad 20-4444-YES Components Part Number Description 50-2253-A Keypad Gasket 09-4037...
  • Page 52 Doc. No.: M1010 Rev.: 10 Page 52 of 98 5. Put the six (6) nuts (50-0005) on the screws and turn them clockwise with a 5/16” socket or nut driver until they are tight. 6. Connect one of the two 11-Pin connectors of the Alpha Keypad Cable (20-1687) into the J-22 connector (labeled "ALPHA") on the Main Board as shown.

  • Page 53: Appendix B - 2 - Chipkey Reader Installation

    Doc. No.: M1010 Rev.: 10 Page 53 of 98 Appendix B - 2 - ChipKey Reader Installation F M S P a r t N u m b e r 2 0 - 4 4 4 3 - C H I P WARNING: To prevent an electrical shock hazard, de-energize the Terminal before you do this procedure! Push the Terminal rocker switch on the Power Supply to the O (Off) position.
  • Page 54 Doc. No.: M1010 Rev.: 10 Page 54 of 98 2. Remove the bracket. 3. Pull out the blank-out plate and gasket. Install the ChipKey Reader 20-4443-CHIP Components Part Number Description 20-4117 ChipKey Reader 51-0450 ChipKey Plate 50-0137 ChipKey Clip 54-0328 ChipKey Label 50-2254 Gasket...
  • Page 55 Doc. No.: M1010 Rev.: 10 Page 55 of 98 4. Put the ChipKey unit (20-41147) through the ChipKey plate (51-0450) until it is flush. 5. Push the clip (50-0137) through the slots on both sides of the ChipKey unit so that it holds the unit tightly.
  • Page 56 Doc. No.: M1010 Rev.: 10 Page 56 of 98 ChipKey Cable Connection 10. With the red line of the ribbon cable (20-1625) pointed to the right, connect the top cable connector into the J12 connector (labeled "CHIPKEY") on the Main Board as shown. 11.

  • Page 57: Appendix B - 3 - Magnetic Card Reader Installation

    Doc. No.: M1010 Rev.: 10 Page 57 of 98 Appendix B - 3 - Magnetic Card Reader Installation F M S P a r t N u m b e r 2 0 - 4 4 4 3 - M A G WARNING: To prevent an electrical shock hazard, de-energize the Terminal before you do this procedure! Push the Terminal rocker switch on the Power Supply to the O (Off) position.
  • Page 58 Doc. No.: M1010 Rev.: 10 Page 58 of 98 2. Remove the bracket. 3. Pull out the blank-out plate and gasket. Install the Card Reader NOTE: If there is a silica gel packet in the card slot of the reader, remove and discard it before you do this installation.
  • Page 59 Doc. No.: M1010 Rev.: 10 Page 59 of 98 The LED Ring, Clip and Bracket are assembled at the factory for the upgrade kit. Reference steps 4-5 if it is necessary to assemble the parts in the field again. 4. Hold the LED Ring (50-3199 [A]) against the bracket (51-0448) hole as shown. 5.
  • Page 60 Doc. No.: M1010 Rev.: 10 Page 60 of 98 6. Put the front of the Card Reader (75-3022) through the open position slot until the frame is flush with the back of the pocket. 7. Put the bracket over the four (4) screws of the pocket position. 8.

  • Page 61: Appendix B - 4 - Dual Magnetic Card Reader Installation

    Doc. No.: M1010 Rev.: 10 Page 61 of 98 Appendix B - 4 - Dual Magnetic Card Reader Install- ation F M S P a r t N u m b e r 2 0 - 4 4 4 3 - M A G 2 WARNING: To prevent an electrical shock hazard, de-energize the Terminal before you do this procedure! Push the Terminal rocker switch on the Power Supply to the O (Off) position.
  • Page 62 Doc. No.: M1010 Rev.: 10 Page 62 of 98 1. Remove the nuts from the blank-out plate screw posts for the applicable pocket slot where the card reader will be installed. 2. Remove the bracket. 3. Pull out the blank-out plate and gasket. Do the same for the second plate (if applicable).
  • Page 63 Doc. No.: M1010 Rev.: 10 Page 63 of 98 NOTE: If there is a silica gel packet in the card slot of the reader, remove and discard it before you do this installation. 20-4443-MAG2 Components Part Number Description 75-3022 Magnetic Card Reader 51-0448 Mounting Bracket 50-3199 (A)
  • Page 64 Doc. No.: M1010 Rev.: 10 Page 64 of 98 The LED Ring, Clip and Bracket are assembled at the factory for the upgrade kit. Reference steps 4-5 if it is necessary to assemble the parts in the field again. 4. Hold the LED Ring (50-3199 [A]) against the bracket (51-0448) hole as shown. 5.
  • Page 65 Doc. No.: M1010 Rev.: 10 Page 65 of 98 6. Put the front of the Card Reader (75-3022) through the open position slot until the frame is flush with the back of the pocket. 7. Put the bracket over the four (4) screws of the pocket position. 8.
  • Page 66 Doc. No.: M1010 Rev.: 10 Page 66 of 98 Install the Dual Mag Reader PCB The 20-0417 Dual Mag Reader PCB will be installed on top of the PV200 LED Light Board. See the photo at the top of this instruction for the location of the LED board. 12.

  • Page 67: Appendix B - 5 - Proximity Reader Installation

    IMPORTANT: When you order a Proximity Reader, the correct Format code must be attached to the Part Number. For example, 20-4443-PROX-XXX, where the three Xs show the three- digit Format code. Call Customer Support at 1-888-OPW-FUEL (1-888-679-3835) for more information.
  • Page 68 Doc. No.: M1010 Rev.: 10 Page 68 of 98 Remove the Blank-out Plate 1. Remove the nuts from the blank-out plate screw posts for the applicable pocket slot where the card reader will be installed. 2. Remove the bracket. 3. Pull out the blank-out plate and gasket. Install the Proximity Reader 20-4443-PROX-XXX Components Part Number Description...
  • Page 69 Doc. No.: M1010 Rev.: 10 Page 69 of 98 NOTE: The cable (20-1701) is installed with the Proximity Reader Assembly. 4. Put the Gasket (50-2254) around the pre-installed Cable (20-1701) and studs on the rear of the Prox Reader Assembly (20-4450). Put the Assembly with the Gasket through the open pocket slot until they are flush with the front panel of the pocket.
  • Page 70 Doc. No.: M1010 Rev.: 10 Page 70 of 98 Proximity Reader Cable Connection 7. Connect the 9-pin connector of the Prox Reader Cable (20-1701) into the J18 connector (labeled "PROX READER") on the Main Board as shown.

  • Page 71: Appendix B - 6 - Avi - Pv200 Option Installation

    Doc. No.: M1010 Rev.: 10 Page 71 of 98 Appendix B - 6 - AVI - PV200 Option Installation F M S P a r t N u m b e r 2 0 - 4 4 6 5 WARNING: To prevent an electrical shock hazard, de-energize the Terminal before you do this procedure! Push the Terminal rocker switch on the Power Supply to the O (Off) position.
  • Page 72 Doc. No.: M1010 Rev.: 10 Page 72 of 98 Install the VIS Controller Assembly 1. Remove the nuts from the studs on the back wall of the PV200 enclosure where the VIS Controller Assembly is to be installed. 2. Attach the four (4) standoffs (50-0443) to the studs. 3.

  • Page 73: Appendix B - 7 - Dx Fleet Option

    Doc. No.: M1010 Rev.: 10 Page 73 of 98 Appendix B - 7 - DX Fleet Option F M S P a r t N u m b e r 2 0 - 7 0 9 2 Applicable Warnings, Battery Safety and Replacement READ CAREFULLY: Read all of this section fully before you replace or discard the coin cell battery used in this device.
  • Page 74 Doc. No.: M1010 Rev.: 10 Page 74 of 98 Coin Cell Battery Replacement DANGER: The inside of the terminal contains high-voltage circuitry; ONLY certified technicians should be permitted access to the console. ATTENTION: Electrostatic Sensitive Device - To prevent damage to the electronic components in this device from electrostatic discharge, obey the precautions below when you do this procedure.
  • Page 75 (2) 2-pin connectors to supply electrical power to the Vantron/Edge and 5- port Ethernet Switch. If your terminal does not have this cable, call Customer Support at 888-OPW-FUEL (888-679-3835) to purchase the latest revision of the cable. To replace the 20-1722 (revision 0-4) cable: Disconnect the FSC3000 cable harness from the Power Supply: 1.
  • Page 76 Doc. No.: M1010 Rev.: 10 Page 76 of 98 2. Petro-Net Power Hub (4-pin connector with Yellow/Violet wires). Disconnect the FSC3000 cable harness from the FSC board connections: 3. Connector on the FSC Power Supply with the Black/White wires. 4. Connector attached to the spade terminal with the Green wire. 5.
  • Page 77 Doc. No.: M1010 Rev.: 10 Page 77 of 98 PV200 DX Fleet Option Connections NOTE: Make the connections to the Vantron/5-port Router assembly before you install the assembly so you can easily see the connection points on the boards. Do the full connection procedure that follows to install a 20-1722 Revision 5 Power Cable assembly and 20- 1520-01 &...
  • Page 78 Doc. No.: M1010 Rev.: 10 Page 78 of 98 20-1520-01 & 75-2030 Connection 7. Connect the DB9 connectors of the 20-1520-01 and 75-2030 cables together. 8. RJ45 Connector end of the 20-1520-01 to the FSC3000 RS-232 Port 1. 9. USB connector of the 75-2030 adapter to one of the USB ports on the Vantron?Edge board. TIP: To add strain relief to this assembly, you can use a cable tie through the cable clamp on the left side of the FSC3000 board and around the assembly connectors as a support.

  • Page 79: Appendix B - 8 - Modem And Gateway Installations

    Doc. No.: M1010 Rev.: 10 Page 79 of 98 Appendix B - 8 - Modem and Gateway Installations Internal Installation in a PV200 Terminal F M S P a r t N u m b e r 2 0 - 7 5 0 0 - P V 2 0 0 - T - PV200 Cellular Option (AT&T) F M S P a r t N u m b e r 2 0 - 7 5 0 0 - P V 2 0 0 - V - PV200 Cellular Option (Verizon) WARNING: De-energize the terminal before you do the procedures below to prevent the possibility of electrical shock, fire or explosion.
  • Page 80 Doc. No.: M1010 Rev.: 10 Page 80 of 98 Install the Cellular Modem and Antenna The PV200 Internal Cellular Option kit includes: 20-7500-PV200-T and 20-7500-PV200-V Part Number Description Wireless Cellular Modem: 20-1617 / 20-1618 20-1617 for AT&T or 20-1618 for Verizon 75-2064 Cellular 4G Dome Mount Antenna 51-0479...
  • Page 81 Doc. No.: M1010 Rev.: 10 Page 81 of 98 NOTE: The Cellular Modem, Plate, the 8-32 Screws and two (2) of the 8-32 KEP nuts are assembled at the factory. NOTE: Part Numbers in Green Bold text in the component list above are availabe as replacement items.
  • Page 82 Doc. No.: M1010 Rev.: 10 Page 82 of 98 2. Install the Antenna. a. Loosen and remove the hole plug wing-nut and washer from the inside of the enclosure. b. Remove the hole plug assembly from the knockout on the top of the enclosure. c.
  • Page 83 Doc. No.: M1010 Rev.: 10 Page 83 of 98 FSC3000 Internal Connections: Inbound/Outbound with Cellular Modem and IP Gateway...
  • Page 84 Doc. No.: M1010 Rev.: 10 Page 84 of 98 Inbound Connection: FSC3000 and Cellular Modem NOTE: The colors of the cables in the illustration are used to show the routing of the wires only. 1. P/N 20-1519-01-018: Connect the DB9 Male connector end to the RS232 Port of the Cellular Modem. Connect one end of the CAT5e Patch Cable to the RJ45 socket side of the Connector and the other end to the FSC3000 RS232 Port #1.
  • Page 85 Doc. No.: M1010 Rev.: 10 Page 85 of 98 FSC3000 Internal Connections: Inbound/Outbound with IP Gateway Only...
  • Page 86 Doc. No.: M1010 Rev.: 10 Page 86 of 98 Inbound/Outbound Connection: FSC3000 and IP Gateway (Optional) NOTE: The colors of the cables in the illustration are used to show the routing of the wires only. NOTE: In this scenario, Inbound and Outbound connections are made between the 20-6000 IP Gateway and the FSC3000.
  • Page 87 Doc. No.: M1010 Rev.: 10 Page 87 of 98 Appendix B - 9 - Drip Shield Kit Installation WARNING: To prevent an electrical shock hazard, de-energize the Terminal before you do this procedure! Push the Terminal rocker switch on the Power Supply to the O (Off) position.
  • Page 88 Doc. No.: M1010 Rev.: 10 Page 88 of 98 1. Use a Phillips screwdriver to remove the two (2) screws at the top of the Main Board as shown in the illustration. 2. Install the two (2) Standoffs in the holes where the screws were removed in Step 1. Tighten the Standoffs so they are finger-tight.
  • Page 89 F M S P a r t N u m b e r 2 0 - 4 4 6 8 NOTE: Before you use this instruction, make sure you have the latest revision. Check the revision level of this document against the most current revision found at http://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos . Download the latest revision if necessary.
  • Page 90 Doc. No.: M1010 Rev.: 10 Page 90 of 98 3. Remove the wing-nut that holds the Ground Strap to the Ground Post on the enclosure. Remove that end of the strap. 4. Pull the Door Assembly straight up until the hinges are disconnected. Take the Door Assembly indoors and put it on a flat surface with the board side up.
  • Page 91 Doc. No.: M1010 Rev.: 10 Page 91 of 98 7. Remove the plastic strip from the back of the 14 inch piece to expose the adhesive. Start at one side of the top slot of the door assembly. With the adhesive face down, carefully push down all the way across the gasket in the slot to install the 14 inch piece as shown in the photo above.
  • Page 92 Doc. No.: M1010 Rev.: 10 Page 92 of 98 gasket against the top edge of the slot to install the 13.25 inch piece. The right edge of this gasket piece will end flush with the edge of the 17 inch piece on the right. Make sure you do not stretch the gasket.
  • Page 93 Doc. No.: M1010 Rev.: 10 Page 93 of 98 Appendix B - 11 - Blank Option F M S P a r t N u m b e r 2 0 - 4 4 4 3 - B L N K If it is necessary to remove a reader that has been installed, it will be necessary to install a Reader Blank-out Plate.
  • Page 94 Doc. No.: M1010 Rev.: 10 Page 94 of 98 1. Put the posts of the Blank-out Plate (51-0451) through the gasket (50-2254) and the pocket slot from the outside as shown. Hold the Plate and Bracket in position. 2. Put the two (2) Inside Mounting Brackets (51-0449) over the posts. 3.
  • Page 95 Doc. No.: M1010 Rev.: 10 Page 95 of 98 Revisions Revision # Effective Software Version Key Changes 1145 9/12/2017 Initial Release Update the DIP-Switch con- 1285 12/14/2017 figuration for setup and add note Add appendix for SW Upgrade Pro- cedure. Update Terminal Setup 1400 7/19/2018 screen shot to include option 9 for...
  • Page 96 Doc. No.: M1010 Rev.: 10 Page 96 of 98 Web links updated 2/13/2019 to new www.opwglobal/opw-fms site...
  • Page 97 The sole liability of OPW Fuel Management Systems, for any breach of warranty, shall be as set forth above. OPW Fuel Management Systems does not warrant against damage caused by accident, abuse, faulty or improper installation or operation.

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