Waldorf BLUE SEAL EVOLUTION G580-8 Installation And Operation Manual

Gas bratt pan

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I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
GAS BRATT PAN
G580-8
G580-12
G580-8E
G580-12E
For use in GB & IE
229365-11

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Summary of Contents for Waldorf BLUE SEAL EVOLUTION G580-8

  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L GAS BRATT PAN G580-8 G580-8E G580-12 G580-12E For use in GB & IE 229365-11...
  • Page 2 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E.Mail: vsales@moffat.com.au Main Office: (tel): +61 (03) 9518 3888 (fax): +61 (03 9518 3838 Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281 CANADA...
  • Page 3: Table Of Contents

    Contents Blue Seal Gas Bratt Pan G580-8 BRATT PAN MANUAL TILT (80 ltr) G580-8E BRATT PAN ELECTRIC TILT (80 ltr) G580-12 BRATT PAN MANUAL TILT (120 ltr) G580-12E BRATT PAN ELECTRIC TILT (120 ltr) Introduction .................... 2 Specifications ..................3 Model Numbers Covered in this Specification General Gas Supply Requirements...
  • Page 4: Introduction

    Introduction We are confident that you will be delighted with your WALDORF GAS BRATT PAN, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf GAS BRATT PAN, there are two important things you can do.
  • Page 5: Specifications

    Specifications Model Numbers Covered in this Specification G580-8 / G580-8E - Gas Bratt Pan, Manual / Electric Tilt - 900mm wide (80ltr). G580-12 / G580-12E - Gas Bratt Pan, Manual / Electric Tilt - 1200mm wide (120ltr). General G580-8 /G580-8E (80 ltr) Gas Bratt Pan. A commercial heavy duty, gas fired Bratt Pan fitted with an 80 ltr capacity pan, of full stainless steel pan construction, with a single 6 bar chrome plated steel gas burner and electric piezo ignition giving even heat distribution.
  • Page 6: Gas Supply Requirements

    Specifications Gas Supply Requirements - Australia: Natural Gas LP Gas (Propane) G580-8 / 8E G580-12 / 12E G580-8 / 8E G580-12 / 12E Input Rating (N.H.G.C.) 72MJ/hr 90MJ/hr 72MJ/hr 90MJ/hr Supply Pressure 1.13 - 3.40kPa 2.75 - 4.50kPa Burner Operating Pressure (*) 0.76kPa 0.60kPa 2.4kPa...
  • Page 7: Electrical Supply Requirements

    Specifications Gas Connection Gas supply connection point is located at rear of appliance, approximately 60mm from left hand side, 305mm from rear, 122mm from floor and is reached from beneath appliance. (Refer to ‘Dimensions’ section). Connection is ¾" BSP male thread. Electrical Supply Requirements G580-8 / G580-12 - 220-240V a.c, 50 / 60Hz, 0.1kW, 1P+N+E.
  • Page 8: Dimensions

    Dimensions Dimensions G580-8 FRONT G580-8 SIDE G580-8 PLAN G580-8 Electrical Connection Point. Gas Connection Point. Water Connection Point.
  • Page 9 Dimensions Dimensions G580-8E FRONT SIDE G580-8E G580-8E PLAN G580-8E Electrical Connection Point. Gas Connection Point. Water Connection Point.
  • Page 10 Dimensions Dimensions G580-12 FRONT G580-12 SIDE G580-12 PLAN G580-12 Electrical Connection Point. Gas Connection Point. Water Connection Point.
  • Page 11 Dimensions Dimensions G580-12E FRONT G580-12E SIDE G580-12E PLAN G580-12E Electrical Connection Point. Gas Connection Point. Water Connection Point.
  • Page 12: Installation

    Installation Installation Requirements NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas, electrical and health and safety requirements. Blue Seal Bratt Pans are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
  • Page 13: Assembly

    Installation Clearances The following minimum installation clearances are to be adhered to: Combustible Surface Non Combustible Surface Left / Right hand side 50mm Rear 50mm NOTE: Only non-combustible materials can be used in close proximity to this appliance. Assembly NOTE: ...
  • Page 14: Electrical Connection

    Installation Regulator connections are " BSP female. Connection to appliance is " BSP male. (Refer to 'Specifications' section for gas supply location dimensions). NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that unit is level and at correct height.
  • Page 15: Commissioning

    Installation Commissioning Before leaving the new installation; Check the following functions in accordance with operating instructions shown in ‘Operation’ section of this manual.  Ensure all water pipework has been thoroughly flushed through prior to using bratt pan.  Light Pilot Burners. ...
  • Page 16: Operation

    Operation Operation Guide Caution  This appliance is for professional use and is only to be used by qualified persons.  Only authorised service persons are to carry out installation, servicing or gas conversion operations.  Components having adjustments protected (e.g.
  • Page 17: Description Of Controls

    Operation Description of Controls Manual Tilt Handwheel G580-8 / G580-12 Models. (8 &12 Models only) Water Flow Control Valve (All Models) OFF Position Graduated Flow Gas Control Knobs Heating Indicator Lamp (Amber) (All Models) Pilot Burner Power Indicator Graduations from 1 to 10 Lamp (White) for heat control.
  • Page 18: Lighting Pilot Burner

    Operation Lighting Pilot Burner Ensure mains power and gas supply is turned ‘On’ at mains supply. Push-in gas control knob and rotate anti-clockwise to PILOT position. Power indicator light (Green) should illuminate and ignitor should be heard operating. Hold gas control knob depressed, igniter will continue to operate until pilot is alight. Once pilot is lit (view through viewing port at front of bratt pan), continue holding ‘IN’...
  • Page 19: Turning Off The Bratt Pan (All Models)

    Operation Depress pan tilt control ‘UP’ or ‘DOWN’ switches on front panel and hold pan tilt control switch depressed until pan has reached desired position. If main burners are operating, these will automatically turn ‘Off’ as pan is raised. Releasing switch will stop tilt operation and pan will rest in chosen position. With bratt pan returned to its ‘Down’...
  • Page 20: Cleaning And Maintenance

    Cleaning and Maintenance General Caution Always turn ‘Off’ electrical and gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. Clean bratt pan regularly. A clean bratt pan looks better, will last longer and will perform better. A dirty bratt pan will hinder transfer of heat from cooking surface to food.
  • Page 21: Weekly Cleaning

    Cleaning and Maintenance Weekly Cleaning NOTE:  If bratt pan usage is very high, we recommend that weekly cleaning procedure is carried out more frequently.  Ensure that protective gloves are worn during cleaning.  DO NOT use harsh abrasive detergents, strong solvents, sharp scrapers or caustic detergents as they will damage surface of bratt pan.
  • Page 22: Fault Finding

    Fault Finding This section provides an easy reference guide to the more common problems that may occur during operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
  • Page 23 Fault Finding Fault Possible Cause Remedy Over-temperature thermostat cuts Over-temperature thermostat If main burners cut out and faulty. power indicator light also drops below 320ºC, replace over- temperature thermostat. Control thermostat not Check continuity through maintaining set temperature. thermostat leads, on a.
  • Page 24: Wiring Schematic

    Wiring Schematic G580-8 / G580-12 (Manual Tilt Models)
  • Page 25 Wiring Schematic G580-8E / G580-12E (Electric Tilt Models)
  • Page 26: Gas Conversion And Specifications

    Gas Conversion and Specifications Conversion Procedure Caution Ensure Appliance is isolated from gas supply before commencing servicing. NOTE:  These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning appliance.  Adjustment of components that have adjustments / settings sealed (e.g.
  • Page 27 Gas Conversion and Specifications Gas Regulator NOTE: Gas regulator supplied NOTE, Pin rotated for Natural Gas convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. NOTE, Pin rotated for LPG Gas Type Labels On completion of gas conversion, replace gas type labels located at:- - Rear of unit, above gas connection.
  • Page 28: Gas Specifications

    Gas Conversion and Specifications Gas Specifications - Australia: Natural Gas LP Gas (Propane) G580-8 / 8E G580-12 / 12E G580-8 / 8E G580-12 / 12E Main Burner Injector Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm Pilot Burner Injector 0.35 0.20 Aeration Clearance (H) 30mm...
  • Page 29 Gas Conversion and Specifications - All Other Markets: Natural Gas Butane G580-8 / 8E G580-12 / 12E G580-8 / 8E G580-12 / 12E G580-8 / 8E G580-12 / 12E Main Burner Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm Ø 2.40mm Ø...
  • Page 30: Replacement Parts List

    Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for servicing and repair of this appliance. Instructions supplied with parts should be followed when replacing components. further information servicing instructions, contact your nearest authorized service branch (contact details are as shown on reverse of front cover of this manual).
  • Page 31 Replacement Parts List Gas Conversion Kits Gas Type to Convert to Models Nat. Gas Butane Nat. Gas (UK) Propane (UK) G580-8 / 8E 232041 232040 232042 232041 232040 G580-12 / 12E 232045 232044 232046 232045 232044 Accessories 228798 Plinth Kit 900mm. 228802 Plinth Kit 1200mm.

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