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This manual is an unpublished, copyrighted work by The MART Corporation.
The information and drawings in this Manual are the property of The MART
Corporation and shall not be reproduced or copied or used in whole or in part in
other media without written permission.
Copyright 1998 by The MART Corporation. All rights reserved.
NOTE: The information contained in this Manual is subject to change at any time
without notice. Some information contained in this Manual may also be
inaccurate due to undocumented changes in the equipment or operating system
after this version of the Manual was completed. The information contained in this
version of the Manual supersedes all previous versions. No liability is assumed
with respect to the information contained herein.
MART EQ-1
130-GALLON
Wastewater Treatment System
Version 2.0
June 2001
The MART Corporation
2450 Adie Road
Maryland Heights, MO 63043-9978 USA
Phone: 1-800-543-MART
Missouri Direct: (314) 567-7222
Fax: (314) 567-6551
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Summary of Contents for Mart EQ-1
- Page 1 This manual is an unpublished, copyrighted work by The MART Corporation. The information and drawings in this Manual are the property of The MART Corporation and shall not be reproduced or copied or used in whole or in part in other media without written permission.
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Page 2: Table Of Contents
Table of Contents Important Safety Instructions and Warnings....………… ... 4-5 1 Overview ........……………………………… ..6 Purpose………………………………………………………….…..6 Materials and Components….………………………....6-7 Theory of Operation……………………………………………..7 Processor Inspection……………………………………………… .. 8 2 Installation……………………………………………………….…..9 Safety and Precautions……………..……………………………9-10 3 Basic Operation…………………………………………………….. 10 Control Switch…..……………………………………... -
Page 3: Important Safety Instructions And Warnings
3. Stay alert at all times, and watch what you are doing. 4. Do NOT operate the MART EQ-1 Processor if you are tired, if you have ingested alcohol, or if you have taken any drugs, including prescription medications. - Page 4 WARNING! Verify that the people installing the MART EQ-1 Processor are qualified and trained for the work. WARNING! Install the MART EQ-1 Processor to conform to all local code requirements. WARNING! The MART EQ-1 Processor is designed to be installed inside a building, not outside.
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Page 5: Overview
Major features of the EQ-1 Processor are explained in the next section. The MART EQ-1 Processor is designed to be plugged into a 3-prong grounded electrical outlet of at least 15 amp capability. Power requirement is 120 VAC, 15 amp at 60Hz single phase. -
Page 6: Theory Of Operation
In some cases, a pH adjustment is required before processing a batch of wastewater (this information is included in the Wastewater Treatability Report furnished by MART). Magic Dust is added to the wastewater and the agglomerate is mixed to cause the necessary... -
Page 7: Processor Inspection
EQ-1 Inspection When you receive your new MART EQ-1 Wastewater Treatment system, inspect for shipping damage. Note any damage on the bill of lading and report the damage to MART. • Inspect the entire unit for dents and scrapes. • Inspect the Mixing Turbine and Sight Tube for damage. -
Page 8: Installation
Before you begin the installation, read and follow the recommended safety/precaution instructions. To move the MART EQ-1 Processor, use a forklift, rollers or pipe, or other suitable method that works under the base frame. Set Processor in place and level. -
Page 9: Basic Operation
The MART EQ-1 PROCESSOR UNIIT HAS THE FOLLOWING CONTROLS: Control Switch Center position is “OFF” Left position turns “ON” Mixer The FOLLOWING VALVES ARE LOCATED ON THE FRONT OF THE EQ-1: Standpipe Valve Valve handle is located on the left and controls flow from the top of the Mixing/Reaction Tank. - Page 10 Operators must wear the proper safety equipment (i.e. gloves, apron, face shield). Mixer Operating Instructions This EQ-1 is equipped with a MART mixer. It is designed to operate continuously under all normal conditions. Check the rotation of the propeller to be certain of clockwise rotation as viewed from the motor end.
- Page 11 Instructions 1. Place Filter Paper on roller at back of EQ-1 Processor, feed paper through rear slot and pull over expanded steel Platen so that paper extends 6 inches in front of Platen.
- Page 12 6. After settling/separation, one of three conditions may exist: the floc is light and buoyant, and floats; the floc is heavy and settles to the bottom; or the floc is a combination of both (light and buoyant, heavy and settles to bottom). NOTE: Never discharge solution or waste unless Filter Paper is in place and fully covers Platen.
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Page 13: Advanced Operation
Magic Dust formula developed for you remains effective. It is also important to note that, if you maintain your wash solution at a high pH, it may be necessary after EQ-1 processing to add fresh cleaning chemical to your solution. -
Page 14: Ph Adjustment (Manual Or Auto)
FINAL POLISHING ION EXCHANGE SYSTEM (FPS) The Final Polishing System is a basic ion exchange system. The exchange is cationic (cation = positive charged ion). Polystyrene beads with sodium ions are the resin media used for this unit. The ion exchange system should be used only as directed for wastewater applications. -
Page 15: Final Polishing System (Optional)
Operating Instructions: 1. Follow instructions for EQ-1 Basic Operating Instructions. 2. After treats with the MART EQ-1 system. Turn the power switch to the “ON” position to use the Final Polishing System. The clarified solution will be suctioned into the pre-filter to remove oil and grease and other contaminants that may hinder the effectiveness of the beads. -
Page 16: Maintenance
13.2 6.7 oz. Per gal. none possible Service Schedule The only servicing to the MART EQ-1 Processor, as explained in Step 7 of the Operating Instructions, is a thorough washdown after each use. Empty and rinse the processor after each use. Never leave solution in the Processor for extended periods. -
Page 17: Troubleshooting
1. Unplug electrical connection. running. Process wastewater to empty Reaction/Mixing Tank. Remove top cover. Inspect propeller blades and remove any dried waste from blades. 2. Inspect motor shaft for straightness. For technical assistance please call the MART Technical Services Department at 1-800-567-MART.
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